Charge Pump Gate Drive Circuit for SiC MOSFET Turn-On Loss Reduction

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Solution Overview

Problem

Silicon carbide (SiC) MOSFETs face high turn-on switching loss due to limited gate current during switching transients, which hinders their adoption in high-frequency converters, and existing gate drive solutions are complex, costly, and difficult to control accurately.

Innovation Solution

A charge pump gate drive (CPG) circuit with a flying capacitor and pump capacitor structure, coupled with a totem-pole circuit, generates a boosted gate drive voltage to increase gate current during turn-on, while ensuring the voltage remains within safe limits, using a simple control signal generation circuit to manage the transition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If voltage source gate drive is used, then circuit complexity is reduced, but gate current is insufficient during switching transient

Engineering Contradiction:
Improvecircuit complexityVSAvoidswitching speed
Core Design Contradiction:
Device complexityVSSpeed

Solution Approach 1:

The patent transforms the static voltage source gate drive into a dynamic charge pump gate drive that automatically adjusts gate current based on switching state. The circuit transitions from a constant voltage source to a time-varying current source that provides high current during turn-on transient, then naturally transitions to voltage source mode for steady state, resolving the contradiction between simplicity and switching speed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters of the gate drive circuit by introducing a charge pump capacitor that periodically charges and discharges. This creates a dynamic voltage boost that increases gate current during switching transient while maintaining simple circuit topology, thereby improving switching speed without significantly increasing complexity.

Inventive Principle:
Principle #35Parameter changes

2Speed

If current source gate drive is used, then gate current is enhanced, but circuit complexity increases

Engineering Contradiction:
Improveswitching speedVSAvoidcircuit complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent extracts only the essential charge pumping function needed for turn-on enhancement, separating it from the main gate drive circuit. By using a simple charge pump capacitor and diode connected in parallel with the gate drive, the circuit achieves current source behavior during transient without requiring a complete current source gate drive architecture, thus reducing complexity while maintaining switching speed improvement.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent merges the charge pump function with the existing voltage source gate drive structure. The charge pump capacitor is integrated into the gate drive circuit in parallel, allowing the same circuit to provide both voltage source behavior for steady state and current source behavior during transient, thereby combining advantages of both approaches without full complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Speed

If constant current is maintained during switching transient, then switching speed improves, but gate overcharging risk increases

Engineering Contradiction:
Improveswitching speedVSAvoidgate overcharging control
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent employs periodic charging and discharging of the charge pump capacitor synchronized with the switching frequency. The capacitor charges during off-state and discharges during turn-on transient, providing pulsed current that naturally terminates when the switching transition completes. This periodic action ensures sufficient current for fast switching while automatically preventing overcharging through the inherent timing of the charge pump cycle.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent implements implicit feedback through the charge pump capacitor voltage. As the gate voltage rises during turn-on, the capacitor discharges and its voltage drops, automatically reducing the gate current. This natural feedback mechanism ensures the current decreases as the switching transient progresses, preventing gate overcharging while maintaining high initial current for fast switching.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The CPG circuit reduces turn-on switching loss by 71.7% and accelerates switching speed by 67.4% compared to conventional voltage source gate drive circuits, maintaining a safe gate voltage and avoiding overcharging, with a simpler and more cost-effective design.

Implementation Method 1

a pump capacitor that is coupled in parallel to the drive power supply and the flying capacitor in response to a first control signal being in first state and is configured to receive charge from the flying capacitor to boost a pump voltage across the pump capacitor

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11404960B2Charge pump gate drive circuit for reduction in turn-on switching loss for MOSFETs
Publication Date: 2022.08.02 UNIVERSITY OF TENNESSEE RESEARCH FOUNDATION
  • US11404960B2 patent drawing
  • US11404960B2 patent drawing
  • US11404960B2 patent drawing

AI summary

An electronic circuit includes a charge pump circuit, which includes a drive power supply; a flying capacitor; and a pump capacitor that is coupled in parallel to the drive power supply and the flying capacitor in response to a first control signal being in first state and is configured to receive charge from the flying capacitor to boost a pump voltage across the pump capacitor to a value that exceeds a drive voltage provided by the drive power supply responsive to a transition of the first control signal from the first state to a second state. The electronic circuit further includes a gate drive circuit coupled to the charge pump circuit.