Battery Charger Grid Detection for Adaptive Charging Safety

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Solution Overview

Problem

Battery chargers in the automotive sector face challenges in managing different types of power grids worldwide, necessitating efficient and safe charging operations, as they must adapt to various grid types and ensure user safety by monitoring grounding quality.

Innovation Solution

A battery charging device equipped with voltage sensors and a processing unit that detects and processes voltage signals to identify the type of power grid, monitors connection status, and adapts the charging device's configuration to ensure efficient and safe operation, including detection of earth disconnection or earthing degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the charging device uses a fixed configuration for a specific grid type, then the charging operation is simple and reliable, but the device cannot adapt to different grid types worldwide

Engineering Contradiction:
Improveadaptability to different grid typesVSAvoiddevice configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The charging device dynamically reconfigures its internal circuit topology based on the detected grid type. The processing unit receives voltage signals from multiple sensors, identifies the grid type by analyzing voltage characteristics, and automatically adjusts the charging circuit configuration to match the detected grid type, enabling universal compatibility without manual intervention

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The charging device is designed with a universal power outlet having multiple terminals (first, second, third, and fourth terminals) that can connect to different grid configurations. By equipping the device with multiple voltage sensors and a processing unit capable of identifying various grid types, a single device can serve multiple grid standards worldwide, eliminating the need for different dedicated chargers for each grid type

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the device monitors all voltage signals to identify grid type and detect faults, then safety and reliability are improved, but the measurement and processing complexity increases

Engineering Contradiction:
Improvegrounding quality monitoringVSAvoidvoltage signal analysis complexity
Core Design Contradiction:
ReliabilityVSDifficulty of detecting and measuring

Solution Approach 1:

Before charging operation begins, the processing unit performs preliminary analysis of voltage signals from all sensors to identify the grid type and detect any grounding issues. This preliminary detection phase allows the system to understand the grid characteristics and configure appropriate monitoring parameters, simplifying subsequent fault detection during charging operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The processing unit continuously monitors voltage signals and provides feedback on grounding quality and grid type identification. By establishing reference values for different grid types and comparing real-time measurements against these references, the system can reliably detect grounding degradation or disconnection while maintaining manageable measurement complexity through systematic signal processing

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS20250350143A1Battery charging device and method of controlling a battery charging device
Publication Date: 2025.11.13 BORGWARNER ORSENIGO SRL
  • US20250350143A1 patent drawing

AI summary

A battery charging device connectable to the power grid, comprising a power outlet provided with a plurality of terminals connectable to the power grid, a corresponding plurality of voltage sensors associated with respective nodes connected to the terminals and a processing unit configured for receiving voltage signals from the sensors, processing said voltage signals so as to extract, for each signal, a first and a second value representing a module and a phase shift of the voltage flowing in the respective node, comparing said first and second values with respective reference values representing the modules, phase shifts, and natural frequencies of a plurality of types of power grids and, based on that comparison, determining the type of power grid to which the battery charging device is connected, selecting the type of grid to which said first and second values correspond.