Charging Station Cantilever Arm for Flexible Cable Reach

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Solution Overview

Problem

Existing charging stations have limited cable lengths that restrict vehicle parking flexibility and require complex, force-exerting folding mechanisms for cable connection, leading to user inconvenience and potential cable damage.

Innovation Solution

A cantilever device with a rigid beam and modular fastening system allows for flexible cable guidance and extension, enabling convenient cable management and increased parking options, while eliminating the need for complex folding devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the charging cable length is limited to prevent it from touching the ground, then the cable is protected from being soiled and damaged, but the radius of action of the charging station is restricted

Engineering Contradiction:
Improvecable protectionVSAvoidcable length
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent introduces a spatial dimension by elevating the cable above the ground using a support structure. The cable is suspended in the air between the charging station and the vehicle, transforming the cable management from a ground-level constraint to an aerial pathway, thereby extending the effective cable length without ground contact

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs an intermediary support structure (such as a pole or arm) that acts as a mediator between the charging station and the vehicle. This intermediary carries the cable aloft, allowing the cable to reach farther while maintaining protection from ground contact through the intermediary's elevation function

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If a folding device with restoring force is used to pivot the charging arm, then the charging arm can be positioned flexibly, but the user has to expend force and the restoring force exerts tensile force on the charging cable

Engineering Contradiction:
Improvecharging arm positioningVSAvoiduser effort
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The patent removes the folding device with restoring force from the charging arm mechanism. By extracting this complex mechanism, the design simplifies to a fixed or manually adjustable arm without automatic restoring forces, eliminating the need for users to overcome spring tension while maintaining positioning flexibility through simpler means

Inventive Principle:
Principle #2Taking out (Extraction)

3Adaptability or versatility

If the charging arm is designed with a folding device, then the charging station can adapt to different positions, but the device complexity increases

Engineering Contradiction:
Improvecharging arm positioningVSAvoidfolding device structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts and removes the folding device from the charging arm design. This elimination of the complex folding mechanism with multiple joints and restoring springs significantly reduces device complexity while maintaining the essential functionality of positioning the charging cable to reach the vehicle

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS20250323484A1Cantilever device for a charging station, housing arrangement with such a cantilever device and charging station arrangement such a cantilever device
Publication Date: 2025.10.16 ADS TEC ENERGY GMBH
  • US20250323484A1 patent drawing
  • US20250323484A1 patent drawing
  • US20250323484A1 patent drawing

AI summary

The invention relates to a cantilever device for a charging station with at least one beam, whereinthe at least one beam has a rigid main body with a first end and a second end opposite the first end along a longitudinal extension of the at least one beam, whereinthe cantilever device has a first fastening device for rigidly fastening the first end of the at least one beam to the charging station, whereinthe cantilever device has at least one further fastening device for movably fastening at least one charging cable accommodation and/or at least one roof element.