Chebyshev-Lambda Suspension for Constant Lateral Wheel Distance

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Solution Overview

Problem

Current suspension systems for vehicles often fail to provide independent and efficient shock absorption and steering control, leading to inadequate handling and comfort over uneven terrain.

Innovation Solution

The implementation of a suspension system incorporating Chebyshev-Lambda mechanisms, which include rotating arms, suspension arms, and support arms, coupled with spring-damper assemblies, allowing for independent operation and enhanced shock absorption and steering control by maintaining constant lateral distance during vertical motion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional suspension systems (double wishbone or MacPherson strut) are used, then the structure is relatively simple and easy to manufacture, but the shock absorption and steering control are not independent and efficient

Engineering Contradiction:
Improveshock absorption efficiencyVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The suspension system is divided into separate functional modules: the Chebyshev-Lambda mechanism handles steering control while the spring-damper assembly handles shock absorption. This segmentation allows each component to perform its specific function independently, improving overall reliability without requiring a completely complex integrated system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The Chebyshev-Lambda mechanism serves multiple functions: it enables steering control, maintains constant lateral distance between wheel and chassis, and allows independent operation of suspension and steering. This multi-functionality improves shock absorption efficiency while avoiding the need for entirely separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If conventional suspension systems are used, then the manufacturing and installation are straightforward, but the handling and comfort over uneven terrain are inadequate

Engineering Contradiction:
Improvehandling qualityVSAvoidassembly complexity
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The system employs dynamic geometric relationships through the Chebyshev-Lambda mechanism, where the lateral distance between the wheel and chassis remains constant during vertical motion. This dynamic property improves handling quality by maintaining consistent steering geometry over uneven terrain, while the modular design keeps assembly manageable.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The Chebyshev-Lambda mechanism acts as an intermediary between the wheel assembly and the chassis, mediating the motion transfer while maintaining constant lateral distance. This intermediary function improves handling by decoupling the steering and suspension motions, while the mechanism's relatively simple linkage structure keeps manufacturing feasible.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Adaptability or versatility

If the lateral distance between wheel and chassis changes during vertical motion, then the suspension can accommodate more motion range, but the steering accuracy deteriorates

Engineering Contradiction:
Improvemotion rangeVSAvoidsteering accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The Chebyshev-Lambda mechanism dynamically maintains a constant lateral distance between the wheel and chassis during vertical motion through its geometric constraints. This allows the suspension to achieve full motion range while the steering geometry remains consistent, preserving steering accuracy throughout the suspension travel.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the geometric parameters of the linkage mechanism to maintain constant lateral distance. By carefully selecting the link lengths and pivot point positions in the Chebyshev-Lambda mechanism, the system achieves both adequate motion range and consistent steering geometry, resolving the trade-off between adaptability and precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves vehicle handling and comfort by effectively absorbing shocks and maintaining steering accuracy over uneven surfaces, reducing the impact of bumps and maintaining consistent steering angles.

Implementation Method 1

The spring-damper assembly includes at least one spring and at least one damper

Methodology Applied
Scientific EffectSpring: Spring

Implementation Method 2

The ends of each of the at least one spring and at least one damper are coupled between two points, where the distance between the two points changes during the motion action of the surface contact element

Methodology Applied
Scientific EffectDamper: Damping

Data Source

PatentUS11565562B2Vehicle suspension system
Publication Date: 2023.01.31 REE AUTOMOTIVE LTD
  • US11565562B2 patent drawing
  • US11565562B2 patent drawing
  • US11565562B2 patent drawing

AI summary

A suspension system including a Chebyshev-Lambda (CL) mechanism, at least one linear motion mechanism and a spring-damper assembly, the CL mechanism including a suspension-arm, a support-arm and a first rotating-arm, an end of the rotating-arm being configured to be coupled with a reference frame at an anchoring-node, an operational-end of the suspension-arm being configured to be coupled with a suspended-mount at a first node, an end of the support-arm being configured to be coupled with the reference frame at a support-anchoring-node, the linear motion mechanism configured to be coupled with the reference frame via at least one anchoring node, an end of the linear motion mechanism being configured to be coupled with the suspended-mount at a second node, and the spring-damper assembly including at least one spring and at least one damper, wherein respective first and second ends of the spring and the damper are coupled between two points.