Chip Embedded Substrate Internal Circuit Density

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Solution Overview

Problem

Existing chip embedded substrates face limitations in achieving high circuit density due to constraints in designing wiring layers, particularly in embedding chips within substrates, which hinders the miniaturization and lightness of electronic devices.

Innovation Solution

The solution involves designing internal circuit patterns within an insulating layer where the chip is embedded, with outer layer circuit patterns connected through vias, allowing for increased circuit density by forming internal and outer layer connections, and manufacturing this substrate by creating grooves in the insulating layers to accommodate the chip and stacking additional layers for enhanced connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If wiring layers are provided to upper and lower portions of a core layer with build-up process, then a multilayer substrate is completed, but high density of the wiring layer cannot be implemented

Engineering Contradiction:
Improvecircuit densityVSAvoidwiring layer structure
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent applies dimensionality change by transitioning from traditional planar wiring layers to three-dimensional internal circuit patterns embedded within the insulating layer. The grooves are formed at different depths and orientations within the insulating material, allowing circuit traces to occupy vertical space rather than only horizontal plane, thereby achieving higher circuit density without increasing substrate footprint or complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of moving object

If chips are embedded in cavities penetrating through the substrate, then size of electronic component is reduced, but the substrate thickness increases

Engineering Contradiction:
Improvecomponent sizeVSAvoidsubstrate thickness
Core Design Contradiction:
Area of moving objectVSLength of stationary object

Solution Approach 1:

The patent implements nesting by placing circuit patterns and chips within the volumetric space of the insulating layer rather than creating through-substrate cavities. The grooves are embedded within the insulating material matrix, with chip mounting surfaces and circuit traces nested at different depth levels, achieving compact integration without increasing overall substrate thickness

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS9837343B2Chip embedded substrate
Publication Date: 2017.12.05 SAMSUNG ELECTRO MECHANICS CO LTD
  • US9837343B2 patent drawing
  • US9837343B2 patent drawing
  • US9837343B2 patent drawing

AI summary

A chip embedded substrate includes: an insulating layer having outer layer circuit patterns provided on any one of an upper surface and a lower surface thereof; a chip embedded in the insulating layer; and internal circuit patterns included in the insulating layer and disposed between a height of a top surface of the chip and a height of a bottom surface thereof.