Chip Package With Side Recess For Layout Flexibility

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Solution Overview

Problem

Conventional chip packaging processes are costly and time-consuming due to multiple patterning and material-deposition processes, necessitating a simplified and faster method.

Innovation Solution

A chip package design featuring a semiconductor substrate with a side recess and a conducting layer extending to the recess, which reduces the overall size and increases layout flexibility by allowing for reduced height and enhanced electrical connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional multiple patterning and material-deposition processes are used for chip packaging, then manufacturing precision and reliability are maintained, but manufacturing cost increases and processing time extends

Engineering Contradiction:
Improvepackaging process simplicityVSAvoidprocessing time
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The patent segments the packaging structure into distinct functional zones: an active area with device regions containing semiconductor devices, and a peripheral area with side recesses for electrical connection. This segmentation allows different regions to be processed and connected independently, simplifying the overall manufacturing process while maintaining precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces side recesses that extend from the first surface toward the second surface, creating a third-dimensional electrical connection path. This vertical dimensionality change eliminates the need for complex lateral routing and multiple deposition layers, significantly reducing processing time while maintaining connection reliability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If conventional packaging structures are used, then electrical connectivity is ensured, but package size increases and layout flexibility decreases

Engineering Contradiction:
Improveelectrical connectivityVSAvoidpackage size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The side recesses create vertical electrical connection paths from the first surface toward the second surface, utilizing the Z-dimension for electrical connectivity. This eliminates the need for large lateral connection areas, significantly reducing the overall package footprint while ensuring reliable electrical connections.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent applies different structural characteristics to different regions: the active area maintains full thickness for device functionality, while the peripheral areas feature side recesses for compact electrical connection. This local differentiation optimizes both connectivity and size without compromising overall reliability.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If conventional packaging processes are used, then manufacturing precision is maintained, but manufacturing cost increases

Engineering Contradiction:
Improvedevice fabrication accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent divides the wafer into active device regions and peripheral connection regions, allowing standard high-precision semiconductor fabrication processes to be used only where needed for device creation, while simpler processes form the peripheral side recesses and conducting layers, thereby reducing overall manufacturing cost while maintaining device precision.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The side recesses serve multiple functions: they provide electrical connection pathways, define package boundaries, and enable compact layout. This multi-functionality eliminates the need for separate structures for each purpose, reducing the number of manufacturing steps and associated costs while maintaining connection reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS9355970B2Chip package and method for forming the same
Publication Date: 2016.05.31 XINTEC INC
  • US9355970B2 patent drawing
  • US9355970B2 patent drawing
  • US9355970B2 patent drawing

AI summary

An embodiment of the invention provides a chip package including a semiconductor substrate having a first surface and a second surface opposite thereto. A conducting pad is located on the first surface. A side recess is on at least a first side of the semiconductor substrate, wherein the side recess extends from the first surface toward the second surface and across the entire length of the first side. A conducting layer is located on the first surface and electrically connected to the conducting pad, wherein the conducting layer extends to the side recess.