Circuit Board Bending Protection for Thin Bezel Displays

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Solution Overview

Problem

The thinning of circuit board structures in liquid crystal display devices leads to damage of interconnection lines in bending portions, necessitating a solution to prevent wiring damage while maintaining a reduced bezel width.

Innovation Solution

The implementation of an interconnection line arrangement portion crossing at right angles with a protection portion on the periphery, forming a bending hole with an intaglio structure, and using a dummy metal with an adhesive layer to create a protective embossed or stepped structure to absorb impact and prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of stationary object

If the circuit board structure is thinned to reduce bezel width, then the bezel width is reduced, but the interconnection lines in bending portions are damaged

Engineering Contradiction:
Improvebezel widthVSAvoidinterconnection line integrity
Core Design Contradiction:
Length of stationary objectVSReliability

Solution Approach 1:

An intaglio structure (recessed groove) is formed in the circuit board at the bending portion before the interconnection lines are routed through it. This pre-formed cushioning structure allows the interconnection lines to nestle into the recessed area during bending, preventing them from being damaged by the bending stress while enabling the circuit board to be thinned for reduced bezel width.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Length of stationary object

If the circuit board is made thinner, then the bezel width is reduced, but the structural strength to protect interconnection lines is insufficient

Engineering Contradiction:
Improvecircuit board thicknessVSAvoidprotection capability
Core Design Contradiction:
Length of stationary objectVSStrength

Solution Approach 1:

Instead of uniformly thickening the entire circuit board, the patent applies a localized intaglio structure (recessed groove) specifically at the bending portion where interconnection lines are vulnerable. This local quality enhancement provides targeted protection exactly where needed, maintaining overall thinness while ensuring structural strength at critical locations.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9506637B2Circuit board and lighting device having the circuit board
Publication Date: 2016.11.29 LG INNOTEK CO LTD
  • US9506637B2 patent drawing
  • US9506637B2 patent drawing
  • US9506637B2 patent drawing

AI summary

Provided is a circuit board including: a support substrate including a first region and a second region extending to be bent from the first region; light emitting devices mounted to the first region of the support substrate; and a bending portion bent between the first region and the second region, wherein the bending portion comprises: an interconnection line arrangement portion that crosses an interconnection line; and an interconnection line protection portion disposed on the periphery of the interconnection line, wherein the interconnection line protection portion protrudes more than the interconnection line arrangement portion.