Circuit Board Pad Structure for Moisture-Resistant Display Connections

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Solution Overview

Problem

Display devices are susceptible to corrosion and damage of connection pads due to moisture and foreign substances permeating from the outside, which can compromise the electrical connections and functionality.

Innovation Solution

A display device design that includes a circuit board with a connection pad configuration featuring first, second, and third pads, a cover layer, and a base layer, along with a connection member and cover member, which are arranged to protect the pads from external moisture and foreign substances, using insulating materials and conductive via holes for electrical connectivity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If connection pads are exposed for electrical connection, then electrical connectivity is achieved, but corrosion and damage from moisture and foreign substances occurs

Engineering Contradiction:
Improveelectrical connection reliabilityVSAvoidcorrosion and damage from moisture and foreign substances
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The connection pad structure is segmented into multiple functional layers: a first pad for electrical connection, a cover layer for protection, and a second pad on the opposite side. This segmentation allows each layer to perform its specific function - electrical connectivity, moisture barrier, and additional connection point - thereby resolving the contradiction between exposure for connection and protection from harm.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cover layer is nested between the first pad and the third pad, creating a protective enclosure around the electrical connection elements. This nesting structure allows the connection pads to be protected within layers while maintaining electrical functionality, effectively shielding against moisture and foreign substances.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Object-affected harmful factors

If pads are covered for protection, then corrosion prevention is achieved, but electrical connectivity is compromised

Engineering Contradiction:
Improveprotection from moisture and foreign substancesVSAvoidelectrical connection functionality
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The cover layer is positioned specifically between the first pad and third pad, providing localized protection where moisture exposure is most critical, while the first and second pads remain accessible for electrical connection. This local quality approach ensures protection is applied precisely where needed without compromising overall electrical functionality.

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If multiple protective layers are added, then protection effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improveprotection from moisture permeationVSAvoidcircuit board structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The base layer serves multiple functions: it provides structural support for the circuit board, acts as a barrier layer for moisture protection, and contains the pad structures. By making the base layer multi-functional, the design achieves effective protection without adding unnecessary complexity from separate dedicated components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS12501795B2Circuit board and display device including the same
Publication Date: 2025.12.16 SAMSUNG DISPLAY CO LTD
  • US12501795B2 patent drawing
  • US12501795B2 patent drawing
  • US12501795B2 patent drawing

AI summary

A display device includes a display panel including a display pad and a circuit board including a connection pad including first, second, and third pads, a cover layer, and a base layer, and a connection member between the display panel and the circuit board and electrically connecting the display pad and the connection pad. The first pad is between the connection member and the base layer and is on a first surface of the base layer, the second pad is on a second surface of the base layer, the third pad is spaced apart from the first pad and is on the first surface of the base layer, the cover layer is between the first pad and the third pad and is on the first surface of the base layer, and the first, second, and third pads are electrically connected to each other.