Circuit Board Step Surface Mounting Electrode Alignment
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Solution Overview
Problem
The existing multilayer printed wiring boards face defects in mounting due to uneven heights of the covering layer, which affect the distance between mounting electrodes and terminals, leading to potential misalignment and insecure connections.
Innovation Solution
A circuit board design with a substrate having sections of different thicknesses, creating a step surface, where the separation distance between mounting electrodes and the step surface is greater than or equal to the terminal-to-terminal distance, ensuring a uniform protective layer height and preventing defects in mounting.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a covering layer is formed over the cavity bottom, then the mounting electrodes are protected, but the height of the covering layer becomes uneven due to the step surface, causing defects in mounting
Solution Approach 1:
The patent applies local quality by creating a recessed region in the covering layer that is positioned adjacent to the step surface. This localized modification ensures that the covering layer height is reduced in the specific area where the step surface causes excessive height, while maintaining normal height in other areas. The recessed region is designed with specific dimensional constraints (width of 0.01 mm to 0.05 mm, and length of 0.05 mm to 0.20 mm) to precisely control the covering layer height in the critical zone near mounting electrodes, thereby achieving uniform effective height for reliable mounting.
2Manufacturing precision
If the covering layer height varies, then the distance between mounting electrodes and terminals becomes inconsistent, but reducing the covering layer thickness compromises protection
Solution Approach 1:
The patent implements local quality by introducing a recessed region specifically in the covering layer area adjacent to the step surface, rather than uniformly reducing the covering layer thickness throughout. This localized approach maintains the protective function in areas where full thickness is needed while creating the necessary height reduction only in the critical zone near mounting electrodes. The recessed region dimensions (0.01-0.05 mm width, 0.05-0.20 mm length) are optimized to achieve consistent mounting electrode to terminal distances without compromising overall connection security.
3Reliability
If the covering layer is made thicker for better protection, then mounting electrode protection is improved, but the height difference near the step surface increases, causing mounting defects
Solution Approach 1:
The patent resolves this contradiction by applying local quality through the recessed region structure. The covering layer maintains its full thickness in most areas to provide adequate protection, while a localized recessed region (0.01-0.05 mm width, 0.05-0.20 mm length) is created adjacent to the step surface. This recessed region specifically addresses the height uniformity problem in the critical zone where mounting electrodes are located, allowing the covering layer to be thick for protection elsewhere while achieving uniform effective height near mounting electrodes for precise mounting.
Data Source
AI summary
A circuit board includes a substrate including first and second sections with different thicknesses, a protective layer, and mounting electrodes. The substrate includes a step surface connecting a first principal surface of the first section and a first principal surface of the second section. The mounting electrodes are on the first principal surface corresponding to an element to be mounted. The protective layer is disposed over the first principal surface, the step surface, and the first principal surface. The separation distance between the mounting electrode and the step surface is greater than or equal to the terminal-to-terminal distance between the mounting electrode and the mounting electrode.


