Circuit Arrangement for Dangerous Contact Voltage in Motor Vehicles

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Solution Overview

Problem

The use of operating voltages above the dangerous contact limit value in motor vehicles, such as those required for switchable glazing units, poses challenges due to the need for additional outlay in contact protection, fault diagnosis, and documentation, and restricts flexibility and mobility, especially in confined spaces or with moving parts.

Innovation Solution

A circuit arrangement that generates an operating voltage greater than the dangerous contact limit value by creating two component voltages, each with respect to a reference-ground potential, ensuring that neither line element carries a voltage above the limit value when insulation is damaged, thus preventing hazardous contact voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If galvanic isolation is used to prevent dangerous contact voltages, then safety is improved, but device complexity and production costs increase

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The voltage transmission system is segmented into two separate voltage transmissions: a first voltage transmission for signal/control voltage and a second voltage transmission for power voltage. This segmentation allows each transmission to be optimized independently, avoiding the need for complex galvanic isolation while maintaining safety by keeping control and power paths separate.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A converter circuit acts as an intermediary between the control unit and the electrical consumer. The converter circuit receives control signals through the first voltage transmission and generates the appropriate power voltage through the second voltage transmission, mediating between low-voltage control and high-voltage power delivery without requiring direct galvanic isolation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If dangerous contact operating voltage is generated directly at the load, then flexibility and mobility are improved, but device complexity increases due to additional components

Engineering Contradiction:
ImproveflexibilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The function of generating dangerous contact operating voltage is extracted from the load and relocated to a centralized power supply system. The load only receives controlled voltage through the first voltage transmission and converts it locally if needed, eliminating the need for complex voltage generation components within each load device.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The power supply system is designed as a universal multi-functional unit that can serve multiple electrical consumers. The centralized converter circuit can dynamically adjust and distribute appropriate voltages to different loads based on their requirements, providing flexibility without requiring each load to have its own voltage generation capability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If operating voltage above dangerous contact limit is transmitted through line elements, then power delivery capability is improved, but safety risks increase upon insulation damage

Engineering Contradiction:
Improvepower delivery capabilityVSAvoidsafety risks
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The voltage transmission is segmented into two separate systems: the first voltage transmission carries only control voltages below the dangerous contact limit, while the second voltage transmission carries the high power voltage. This segmentation ensures that insulation damage in the high-voltage line does not directly expose control circuits or users to dangerous voltages.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The converter circuit serves as an intermediary that receives low-voltage control signals through the first transmission and generates high-voltage power output through the second transmission. This intermediary ensures that dangerous high voltages are never present in the control lines, eliminating the safety risk while maintaining full power delivery capability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10850689B2Circuit arrangement for supplying an electrical vehicle component part of a motor vehicle with a dangerous contact operating voltage and motor vehicle and method
Publication Date: 2020.12.01 CONTINENTAL AUTOMOTIVE TECHNOLOGIES GMBH
  • US10850689B2 patent drawing
  • US10850689B2 patent drawing
  • US10850689B2 patent drawing

AI summary

A circuit arrangement supplies an electrical vehicle component part of a motor vehicle with an operating voltage, which has a voltage value that is greater than a predetermined limit value for dangerous contact. The circuit arrangement has a source circuit for generating the operating voltage and two line elements for transmitting the operating voltage to the vehicle component part. A reference contact is provided for connecting the circuit arrangement to a reference-ground potential. The source circuit is configured, in order to generate the operating voltage, to generate a first component voltage between the first line element and the reference contact and a second component voltage between the second line element and the reference contact. The difference between the component voltages corresponds to the operating voltage and the component voltages with respect to the reference contact have a voltage value lower than the limit value.