Circular Optical Transceiver Layout for Signal Integrity

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Solution Overview

Problem

Traditional network devices with optical or copper ports face challenges due to long electrical signal traces, high power consumption, and inadequate cooling, which affect signal integrity and increase heat generation.

Innovation Solution

The proposed solution involves positioning optical transceiver modules around an integrated circuit (ASIC) on a printed circuit board (PCB) in a semi-circular or circular pattern, reducing trace lengths and eliminating the need for retimers and high-power serdes. This configuration also includes a non-linear faceplate with increased air inlet openings for improved cooling and a power plug attachment for efficient power delivery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If optical transceiver modules are positioned at the front faceplate extending to the ASIC, then signal transmission is achieved, but electrical signal traces become excessively long causing signal integrity issues and high power consumption

Engineering Contradiction:
Improvesignal integrityVSAvoidelectrical signal trace length
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent transitions from a traditional linear front-faceplate-to-ASIC arrangement to a circular/circular-arc layout where optical modules are positioned around the periphery of the PCB with the ASIC at the center. This dimensional reconfiguration reduces trace lengths by utilizing radial connections from the center ASIC to the peripheral modules, fundamentally changing the spatial relationship between components.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs a circular or circular-arc arrangement of optical transceiver modules around the central ASIC, replacing the traditional straight-line or rectangular layout. This curved/circular configuration optimizes the geometric relationship between the center point (ASIC) and surrounding modules, minimizing the average trace length while maintaining signal integrity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Reliability

If traditional optical cages with retimers are used, then signal integrity is maintained over extended traces, but power consumption increases significantly

Engineering Contradiction:
Improvesignal integrityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent removes retimers from the system by reducing trace lengths to a manageable level, eliminating the need for intermediate signal regeneration components. This extraction of unnecessary components directly reduces power consumption while maintaining signal integrity through the shortened electrical paths.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

By reconfiguring the layout from a linear extension to a circular arrangement, the patent achieves shorter trace lengths that eliminate the need for retimers, thereby reducing power consumption without compromising signal integrity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of manufacture

If optical modules are arranged in a linear fashion on the faceplate, then manufacturing is simplified, but cooling efficiency is inadequate due to heat generation

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidheat generation and cooling efficiency
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The circular arrangement of optical modules around the ASIC creates a distributed heat source pattern that improves thermal management. This curved layout allows for better airflow patterns and heat dissipation compared to linear arrangements, while still maintaining manufacturing feasibility through standardized PCB routing patterns.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Data Source

PatentUS20250147256A1Layout arrangements for pluggable optics in networking equipment to achieve short electrical signal traces
Publication Date: 2025.05.08 CISCO TECHNOLOGY INC
  • US20250147256A1 patent drawing
  • US20250147256A1 patent drawing
  • US20250147256A1 patent drawing

AI summary

A device is provided that includes a printed circuit board and an integrated circuit that is installed on the printed circuit board. A plurality of optical transceiver modules are positioned on the printed circuit board around three or more sides of the integrated circuit. The plurality of optical transceiver modules are to be in operable communication with the integrated circuit. A faceplate is installed that has multiple face portions that expose receptacles for the plurality of optical transceiver modules around the integrated circuit.