Cis-Polyisoprenoid Synthesis Using Neryl Diphosphate Synthase

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods are unable to synthesize polyisoprenoids with a 100% cis-configuration, and existing synthetic rubbers face challenges in controlling polymerization to achieve a complete cis-configuration, leading to the incorporation of trans-bonds.

Innovation Solution

A method involving binding a neryl diphosphate synthase protein expressed from a specific gene to rubber particles in vitro, utilizing a mutant form with a modified helix 3 region to enable the synthesis of 100% cis-polyisoprenoids, and introducing a vector with a promoter for laticifer-specific gene expression to enhance production in transgenic plants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If neryl diphosphate synthase is used to synthesize polyisoprenoid, then cis-configuration is achieved, but molecular weight is limited to 10,000 or smaller

Engineering Contradiction:
Improvecis-configurationVSAvoidmolecular weight
Core Design Contradiction:
Manufacturing precisionVSQuantity of substance

Solution Approach 1:

The patent combines neryl diphosphate synthase (which provides 100% cis-configuration) with cis-prenyltransferase (which enables high molecular weight synthesis) in a hybrid enzyme system. This merging allows the synthesis of high molecular weight polyisoprenoids while maintaining complete cis-configuration, resolving the contradiction between precision and quantity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent modifies the neryl diphosphate synthase by replacing its helix 3 region with that of cis-prenyltransferase. This parameter change in the enzyme structure enables it to synthesize high molecular weight polyisoprenoids while retaining the cis-configuration capability, thus overcoming the molecular weight limitation.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If natural rubber is synthesized in plants, then polyisoprenoid production is achieved, but trans-bonds are incorporated

Engineering Contradiction:
Improvepolyisoprenoid productionVSAvoidcis-configuration
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent extracts and utilizes only the essential catalytic domain of neryl diphosphate synthase responsible for cis-configuration, while excluding the chain length limitation. By expressing this enzyme in plant systems (specifically in laticifers via promoter-driven expression), it achieves high productivity while maintaining 100% cis-configuration without trans-bonds.

Inventive Principle:
Principle #2Taking out (Extraction)

3Quantity of substance

If cis-prenyltransferase is used to synthesize high molecular weight polyisoprenoid, then molecular weight is increased, but complete cis-configuration is not achieved

Engineering Contradiction:
Improvemolecular weightVSAvoidcis-configuration
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent creates a functional merger where the modified neryl diphosphate synthase (with helix 3 from cis-prenyltransferase) combines the advantages of both enzymes: the cis-configuration capability of neryl diphosphate synthase and the high molecular weight synthesis capability of cis-prenyltransferase.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

By changing the helix 3 region parameter of neryl diphosphate synthase to match that of cis-prenyltransferase, the enzyme gains the ability to synthesize high molecular weight polyisoprenoids while maintaining the cis-configuration property, thus resolving the contradiction between quantity and precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for the efficient production of polyisoprenoids with unprecedented structures, including 100% cis-polyisoprenoids, and enhances cis-isoprenoid production in plants, facilitating the creation of environmentally friendly rubber products and tires.

Implementation Method 1

neryl diphosphate synthase is known to bind dimethylallyl diphosphate (DMAPP) and isopentenyl diphosphate (IPP) in a cis configuration

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentUS20260002179A1Method for producing polyisoprenoid, vector, transformed plant, method for producing pneumatic tire, and method for producing rubber product
Publication Date: 2026.01.01 SUMITOMO RUBBER INDUSTRIES LTD
  • US20260002179A1 patent drawing
  • US20260002179A1 patent drawing
  • US20260002179A1 patent drawing

AI summary

The present disclosure provides a method for producing a polyisoprenoid, which makes it possible to synthesize in vitro a polyisoprenoid having an unprecedented structure, such as a 100% cis-polyisoprenoid or a polyisoprenoid containing an allylic diphosphate derivative as an initiating terminal. The present disclosure relates to a method for producing a polyisoprenoid in vitro, which employs a gene coding for a neryl diphosphate synthase and rubber particles bound to a protein encoded by the gene, or a method for producing a polyisoprenoid, which includes introducing into a plant a vector in which a gene coding for a neryl diphosphate synthase is linked to a promoter having a promoter activity that drives laticifer-specific gene expression to express a protein encoded by the gene specifically in laticifers.