Class-D Amplifier Control Using a VCO-Based Error ADC

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Solution Overview

Problem

Analog-input Class-D amplifiers require high precision analog components, which are difficult to fabricate reliably in current semiconductor manufacturing processes, and typically require complex analog control.

Innovation Solution

A Class-D amplifier with a front-end feedback error ADC followed by a digital loop filter, compensation filter, and digital PWM generator, utilizing a voltage-controlled oscillator (VCO) based Delta-Sigma ADC to encode analog signals into digital pulses, reducing the need for precise analog circuits by processing signals primarily in the digital domain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high precision analog components are used in Class-D amplifiers, then amplification accuracy is improved, but manufacturing reliability deteriorates due to difficulty in fabrication

Engineering Contradiction:
Improveamplification accuracyVSAvoidmanufacturing reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the mechanical/analog control system with a digital control system. Specifically, an analog-to-digital converter (ADC) converts the analog control signal to a digital signal, which is then processed by a digital pulse width modulator (PWM) to generate the switching control signal. This substitution eliminates the need for high-precision analog components while maintaining amplification accuracy through digital processing.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If complex analog control circuits are used, then amplification accuracy is improved, but device complexity increases

Engineering Contradiction:
Improveamplification accuracyVSAvoidcontrol circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex analog control circuits with a digital control system comprising an ADC, digital signal processor, and digital PWM generator. This digital approach simplifies the overall control circuit architecture while achieving the required amplification accuracy through software-based signal processing and digital modulation techniques.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Use of energy by moving object

If switching modes are used for power delivery, then power efficiency is improved, but heat dissipation characteristics worsen due to switching losses

Engineering Contradiction:
Improvepower efficiencyVSAvoidheat dissipation
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent employs pulse width modulation (PWM) switching, which uses periodic on-off switching of power transistors to deliver power in controlled pulses. By rapidly switching the transistors between fully on and fully off states, the system achieves high power efficiency while minimizing the duration of transitional states where heat generation occurs, thereby reducing overall heat dissipation.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS12081178B2Amplifier with VCO-based ADC
Publication Date: 2024.09.03 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12081178B2 patent drawing
  • US12081178B2 patent drawing
  • US12081178B2 patent drawing

AI summary

An amplifier includes an input circuit configured to receive an analog input signal and a feedback signal, and output an analog error signal based on the analog input signal and the feedback signal. An ADC is configured to convert the analog error signal into a digital signal in a phase domain. A digital control circuit is configured to generate a digital control signal based on the digital signal in the phase domain. An output circuit is configured to generate an amplified output signal based on the digital control signal, and a feedback circuit is configured generate the feedback signal based on the amplified output signal.