Class-D Amplifier Power Conversion Using Shared Inductors

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Solution Overview

Problem

Conventional class-D amplifying systems face high power consumption and increased manufacturing costs due to large power supply differences and the need for extra power devices like inductors and switches.

Innovation Solution

A class-D amplifying system with a power converter circuit that uses a class-D amplifier circuit to generate complementary output signals, employing inductors and switches, and a power converter circuit to generate a DC power supply using selected output signals, reducing the need for external devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a low drop-out power converter is used to convert power supply PVDD to AVDD, then power supply is provided, but power consumption increases when there is a large difference between PVDD and AVDD

Engineering Contradiction:
Improvepower supply conversionVSAvoidpower consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The power supply conversion is divided into two stages: first, a switching regulator converts PVDD to an intermediate power supply AVPP; second, a low drop-out power converter converts AVPP to AVDD. This segmentation allows the switching regulator to handle the large voltage difference efficiently, reducing overall power consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An intermediate power supply AVPP is introduced as a mediator between PVDD and AVDD. The switching regulator converts PVDD to AVPP, and then the low drop-out power converter converts AVPP to AVDD. This intermediary approach enables efficient power conversion by breaking down the large voltage difference into manageable steps.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If a switching regulator is used to convert PVDD to AVPP and then AVPP to AVDD, then power conversion efficiency improves, but manufacturing cost and circuitry size increase due to extra power devices

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcircuitry size
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The class-D amplifier circuit's power stage components (inductors and switches) are made to serve dual functions: they generate the complementary output signals for audio amplification and simultaneously generate the intermediate power supply for the low drop-out power converter. This multi-functionality eliminates the need for separate dedicated power conversion components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The power conversion function is merged with the audio amplification function. The same inductors and switches used for generating complementary output signals are also utilized to generate the intermediate power supply, combining two functions into a single integrated system and reducing overall component count.

Inventive Principle:
Principle #5Merging (Combining)

3Loss of energy

If extra power devices such as inductor and switches are added for switching conversion, then power conversion efficiency improves, but manufacturing cost increases

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The inductors and switches in the class-D amplifier power stage are designed to perform multiple functions: generating complementary output signals and generating the intermediate power supply. This eliminates the need for additional dedicated power conversion components, reducing manufacturing cost while maintaining efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves power conversion efficiency and reduces power consumption without additional external devices, maintaining a compact circuit size and low manufacturing costs.

Implementation Method 1

operate a first inductor and a second inductor to convert an input power to respectively generate a positive output signal and a negative output signal

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a power converter circuit, which is configured to operably generate a direct current (DC) power supply according to at least one of the positive output signal and the negative output signal

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS12512799B2Class-D amplifying system and power converter circuit thereof
Publication Date: 2025.12.30 RICHTEK TECH
  • US12512799B2 patent drawing
  • US12512799B2 patent drawing
  • US12512799B2 patent drawing

AI summary

A class-D amplifying system includes: a class-D amplifier circuit configured to convert an input signal to a switch control signal in pulse width modulation fashion, wherein the switch control signal controls switches to operate a first inductor and a second inductor, thus converting an input power to a positive output signal and a negative output signal which are complementary to each other, to thereby drive a load; and a power converter circuit, which generates a direct current (DC) power supply according to at least one of the positive output signal and the negative output signal, wherein the DC power supply supplies at least a portion of power to the class-D amplifier circuit.