Class-D Amplifier Feedback Loop Using a VCO-Based Error ADC

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Solution Overview

Problem

Analog-input Class-D amplifiers require high precision analog components, which are difficult to fabricate reliably in current semiconductor manufacturing processes, necessitating complex analog control circuits.

Innovation Solution

Incorporating a front-end feedback error ADC followed by a digital loop filter, compensation filter, and digital PWM generator in a feedback loop, utilizing a VCO-based Delta-Sigma ADC to encode analog signals into digital pulses, reducing the need for precise analog circuits by processing signals primarily in the digital domain.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high precision analog components are used in Class-D amplifiers, then signal processing accuracy is improved, but manufacturing reliability deteriorates due to difficulties in current semiconductor fabrication processes

Engineering Contradiction:
Improvesignal processing accuracyVSAvoidmanufacturing reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the mechanical/analog signal processing system with a digital system. Specifically, it substitutes analog integrators and ramp generators with a digital domain implementation using a VCO-based Delta-Sigma ADC and digital signal processing circuits. This substitution eliminates the need for high-precision analog components that are difficult to manufacture, while maintaining or improving signal processing accuracy through digital computation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating domain from analog to digital by introducing a VCO-based Delta-Sigma ADC that converts analog error signals into digital pulse streams. This parameter change allows the system to process signals in the digital domain where precision is determined by digital word length and clock stability rather than analog component tolerances, thereby improving manufacturability while maintaining accuracy.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If high precision analog components are used, then signal processing accuracy is improved, but circuit complexity increases due to the need for complex analog control circuits

Engineering Contradiction:
Improvesignal processing accuracyVSAvoidcircuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex analog control circuits with simpler digital circuits. The VCO-based Delta-Sigma ADC and subsequent digital signal processing blocks substitute for intricate analog integrators, ramp generators, and control logic. This substitution reduces circuit complexity because digital circuits are more regular, easier to layout, and benefit from standardization, while achieving the same or better signal processing accuracy through computational methods.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If analog signals are processed in the analog domain, then circuit simplicity is maintained, but manufacturing precision becomes difficult to achieve in current semiconductor processes

Engineering Contradiction:
Improvecircuit simplicityVSAvoidfabrication precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent substitutes the analog processing path with a digital processing path. By introducing the VCO-based Delta-Sigma ADC early in the signal chain, the system converts analog signals to digital form, allowing all subsequent processing to occur in the digital domain. This substitution maintains circuit simplicity in terms of component count and interconnection complexity while dramatically improving manufacturing precision, as digital circuits are far less sensitive to process variations than high-precision analog components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the signal representation parameter from analog voltage levels to digital pulse streams. This parameter change enables the system to achieve high fabrication precision because digital logic levels have large noise margins and are insensitive to manufacturing variations. The VCO-based Delta-Sigma ADC achieves this conversion while maintaining signal fidelity through oversampling and noise shaping techniques.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances accuracy and reduces the complexity of analog circuitry, achieving high efficiency and stability in signal processing while minimizing the reliance on precise analog components.

Implementation Method 1

utilizing a VCO-based Delta-Sigma ADC to encode analog signals into digital pulses

Methodology Applied
Scientific EffectVoltage Controlled Oscillator (VCO):

Data Source

PatentUS11424724B2Ampilfier with VCO-based ADC
Publication Date: 2022.08.23 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11424724B2 patent drawing
  • US11424724B2 patent drawing
  • US11424724B2 patent drawing

AI summary

An amplifier includes an input circuit configured to receive an analog input signal and a feedback signal, and output an analog error signal based on the analog input signal and the feedback signal. An ADC is configured to convert the analog error signal into a digital signal in a phase domain. A digital control circuit is configured to generate a digital control signal based on the digital signal in the phase domain. An output circuit is configured to generate an amplified output signal based on the digital control signal, and a feedback circuit is configured generate the feedback signal based on the amplified output signal.