Performance-based cleaning robot charging method and apparatus

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Solution Overview

Problem

Existing cleaning robots lack an efficient method to determine the optimal charging time during mid-cleaning, leading to prolonged total cleaning times due to naive threshold-based charging strategies, which do not account for varying cleaning areas, modes, or battery aging.

Innovation Solution

The solution involves calculating the amount of charge needed based on the remaining area to be cleaned, incorporating factors such as cleaning mode, battery aging, and environmental factors like carpet vs. hard floors, and using a buffer to minimize mid-cleaning charging time, allowing the robot to resume cleaning with a reduced charge level.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed threshold charging strategy is used, then the charging control is simple, but the total cleaning time is prolonged

Engineering Contradiction:
Improvecharging control complexityVSAvoidcleaning efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent implements dynamic charging threshold adjustment based on remaining cleaning area. The charging threshold is no longer fixed but varies according to the calculated remaining area, allowing the system to optimize charging timing dynamically. When remaining area is small, the threshold is lowered to enable earlier resumption of cleaning, directly improving cleaning efficiency while maintaining manageable system complexity through algorithmic adaptation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the charging threshold parameter dynamically based on remaining area calculations. Instead of using a constant threshold, the system adjusts the threshold parameter according to the ratio of remaining area to total area, enabling optimal charging decisions that balance battery recharging needs with cleaning productivity requirements.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If charging to maximum capacity is performed, then battery availability is maximized, but charging time increases

Engineering Contradiction:
Improvebattery availabilityVSAvoidmid-cleaning charging time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies partial charging action by determining the precise charge level needed based on remaining area calculations. Instead of always charging to maximum capacity, the system charges only to the threshold level sufficient for completing the remaining cleaning task, thereby reducing unnecessary charging time while maintaining adequate battery availability for task completion.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent performs preliminary calculation of the required charge level before initiating charging. By calculating the remaining area and determining the precise threshold needed in advance, the system avoids excessive charging and enables the robot to resume cleaning sooner, directly reducing loss of time while ensuring sufficient battery availability.

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If battery aging is considered, then charging accuracy is improved, but calculation complexity increases

Engineering Contradiction:
Improvecharge consumption measurementVSAvoidcalculation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms by monitoring actual charge consumption during cleaning operations and using this data to refine remaining area calculations. The system continuously feeds back charging performance data to adjust and improve the accuracy of charge level predictions, accounting for battery aging effects while maintaining manageable calculation complexity through iterative refinement.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS11194335B2Performance-based cleaning robot charging method and apparatus
Publication Date: 2021.12.07 VORWERK & CO INTERHOLDING GMBH
  • US11194335B2 patent drawing
  • US11194335B2 patent drawing
  • US11194335B2 patent drawing

AI summary

In one embodiment, a system and method is provided for optimizing the total time taken for cleaning an area by a cleaning robot, which is the sum of the cleaning time and the time taken for the robot to re-charge its battery mid-cleaning when the area is too large to clean on a single charge. In one embodiment, the remaining area to be cleaned is determined, and the mid-cleaning re-charge time is reduced to the amount of charge needed to clean the remaining area, plus a buffer. Hence, a reduction in mid-cleaning charging time results in reduced total time taken to clean a given space.