Cliff Sensor Total Reflection Lens Design to Reduce False Detection

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Solution Overview

Problem

Self-moving devices often encounter cliffs during operation, which can cause them to fall and become damaged.

Innovation Solution

A cliff sensor is provided, comprising a light emitter, a light receiver, and a total reflection structure on a convex lens, which detects cliffs by reflecting light and enhancing the intensity of the light received by the sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a partition is provided between the light emitter and light receiver to prevent direct light transmission, then the reliability of cliff detection is improved, but the light intensity received by the sensor is reduced

Engineering Contradiction:
Improvecliff detection reliabilityVSAvoidlight intensity received by sensor
Core Design Contradiction:
ReliabilityVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating a non-uniform light distribution through the convex lens, where the center region blocks direct light transmission to prevent false positives, while the peripheral region with inclined surfaces allows reflected light from cliffs to reach the sensor. This local differentiation of light transmission properties resolves the contradiction between preventing direct light interference and maintaining sufficient signal intensity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent converts the harmful effect of light intensity reduction caused by the partition into a beneficial feature by using the inclined surfaces on the lens periphery to selectively capture and redirect reflected light from cliffs. The partition's light-blocking function, which initially reduces overall light intensity, is compensated by the inclined surfaces that concentrate and redirect useful reflected light onto the sensor, transforming the harmful intensity reduction into a beneficial signal enhancement mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Measurement precision

If the convex lens structure is optimized to enhance light reception, then the sensing accuracy is improved, but the device complexity increases

Engineering Contradiction:
Improvesensing accuracyVSAvoidlens structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the convex lens into functionally distinct regions: a central partition region that blocks direct light transmission, and peripheral inclined surfaces that redirect reflected light. This segmentation allows each region to perform its specific function optimally, improving sensing accuracy while keeping the overall structure integrated within a single lens component, thus managing complexity through functional division rather than multiple separate parts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent merges multiple functions into a single convex lens structure. The lens simultaneously performs light focusing, light blocking (through the integrated partition), and light redirection (through the inclined surfaces). By combining these functions that would traditionally require separate components into one integrated lens, the patent improves sensing accuracy while avoiding the increased complexity that would result from multiple discrete optical elements.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The cliff sensor effectively prevents self-moving devices from falling by accurately detecting cliffs, reducing misjudgment rates, and enhancing sensing accuracy.

Implementation Method 1

a first total reflection structure is provided on a portion of the first convex lens close to the partition, and the first total reflection structure is configured to totally reflect first light

Methodology Applied
Scientific EffectTotal reflection: Total Internal Reflection

Data Source

PatentEP4537726A1Cliff sensor and self-moving device
Publication Date: 2025.04.16 BEIJING ROCKROBO TECH CO LTD
  • EP4537726A1 patent drawingFigure 1~2
  • EP4537726A1 patent drawingFigure 3~4
  • EP4537726A1 patent drawingFigure 5

AI summary

A cliff sensor and a self-moving device. The cliff sensor comprises an optical emitter (1231) and an optical receiver (1232), an emission light path of the optical emitter (1231) being provided with a first convex lens (1233), a partition plate (1235) being arranged between the optical emitter (1231) and the optical receiver (1232), a portion on the first convex lens (1233) close to the partition plate (1235) being provided with a first total-reflection structure, the first total-reflection structure being used for totally reflecting first light rays, and the first light rays being part of light rays emitted by the optical emitter (1231) and, in the first convex lens (1233), emitted to the partition plate (1235).