CMOS Image Sensor Pixel Isolation via Deep Trench Polysilicon

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Solution Overview

Problem

Conventional CMOS image sensors face challenges in effectively isolating pixel regions, leading to image distortion due to excess photoelectrons affecting neighboring photodiodes, and existing isolation methods are inefficient in preventing this issue.

Innovation Solution

A CMOS image sensor design featuring a deep trench filled with doped polysilicon between adjacent pixel regions, along with a through hole connected to a metal interconnect layer, which collects and extracts excess photoelectrons, thereby isolating pixel regions and improving sensor performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional isolation methods are used between pixels, then manufacturing process is simple, but image distortion occurs due to insufficient isolation effectiveness

Engineering Contradiction:
Improveisolation effectivenessVSAvoidisolation structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The isolation structure is divided into multiple segments: a deep trench extending to the base layer, an intermediate trench above it, and fill materials (oxide and polysilicon) in specific regions. This segmented approach creates effective isolation between adjacent pixels while maintaining manufacturing feasibility through standardized process steps.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The isolation structure extends vertically into the substrate with the deep trench reaching the base layer, adding a depth dimension to the isolation. This vertical extension creates effective isolation barriers that prevent charge carrier migration between pixels, solving the isolation effectiveness problem while using conventional CMOS process capabilities.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If deep ion implantation is used to isolate photodiodes, then isolation between adjacent photodiodes is improved, but manufacturing complexity and process difficulty increase

Engineering Contradiction:
Improvephotodiode isolationVSAvoidmanufacturing process ease
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The isolation structure uses oxide fill material in the deep trench and intermediate trench regions as an intermediary barrier between adjacent photodiodes. This passive isolation structure replaces the need for deep ion implantation, achieving effective photodiode isolation through physical separation and charge collection mechanisms while maintaining ease of manufacture using standard CMOS processes.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention replaces the mechanical/chemical process of deep ion implantation with a structural approach using trenches and fill materials. Instead of modifying the photodiode region through ion implantation, the isolation is achieved through physical separation and electric field management using the trench structure and conductive fill, simplifying the manufacturing process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If pixel regions are closely packed to reduce device size, then integration density is improved, but cross-talk between adjacent pixels increases

Engineering Contradiction:
Improveintegration densityVSAvoidpixel isolation
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The deep trench isolation structure is formed preliminarily before pixel fabrication to establish isolation barriers in advance. By pre-defining the isolation regions and filling them with conductive materials, the structure prevents charge carrier migration between closely packed pixels, enabling high integration density without sacrificing pixel isolation reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention converts the potentially harmful effect of closely packed pixels (increased cross-talk) into a benefit by using the close proximity to enhance the effectiveness of the isolation structure. The deep trench and intermediate trench configuration, combined with conductive fill, creates strong electric field boundaries that actually improve isolation effectiveness when pixels are densely packed, turning the density challenge into an isolation enhancement opportunity.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The deep trench and through hole structure effectively isolate adjacent pixel regions, preventing image distortion by collecting and extracting excess photoelectrons, enhancing the overall performance of the CMOS image sensor.

Implementation Method 1

in the normal operation mode photons 101 of incident light enters into a photodiode 102 are converted into photoelectrons 103

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP3193370B1Method of manufacturing a CMOS image sensor
Publication Date: 2021.03.03 SEMICON MFG INT (SHANGHAI) CORP
  • EP3193370B1 patent drawingFigure 1~2
  • EP3193370B1 patent drawingFigure 3A~3B
  • EP3193370B1 patent drawingFigure 3C~3D

AI summary

A CMOS image sensor (20) includes a semiconductor substrate (200), a plurality of pixel regions in the semiconductor substrate, a deep trench (201) disposed between two adjacent pixel regions and filled with a polysilicon layer (2012) doped a first conductivity type, a plurality of well regions (2031) having a second conductivity type in each of the pixel regions, a through hole (207) connected to the polysilicon material, and an metal interconnect layer (208) connected to the through hole. The deep trench filled with the doped polysilicon layer completely isolates adjacent pixel regions. A voltage applied to the metal interconnect layer extracts excess photoelectrons generated by intensive incident light to improve the performance of the CMOS image sensor.