CMP Polishing Pad Temperature Control via Heating-Fluid Nozzle

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Solution Overview

Problem

Existing CMP apparatuses face challenges in maintaining a uniform temperature distribution of the polishing pad, leading to substrate contamination and defects due to uneven heating fluid distribution, which complicates the pad-temperature regulating apparatus and increases costs.

Innovation Solution

A polishing apparatus with a heating-fluid nozzle featuring an elongate nozzle body, slits for fluid ejection, a header tube, buffer tube, and branch tubes ensures even pressure distribution and flow guidance of the heating fluid, maintaining a predetermined temperature distribution on the polishing pad.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a pad contact member is used to directly regulate the polishing pad temperature, then the temperature can be directly regulated and maintained at a predetermined temperature distribution, but dirt and wear particles adhere to the pad contact member and contaminate the substrate, causing scratches and defects

Engineering Contradiction:
Improvepolishing pad temperatureVSAvoidsubstrate contamination
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a heating fluid as an intermediary substance to transfer thermal energy to the polishing pad. Instead of direct contact between a temperature-regulating component and the pad, the heating fluid circulates through channels in the pad, delivering heat without causing contamination. This resolves the contradiction by enabling temperature regulation while eliminating the harmful direct contact that causes substrate contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical contact-based temperature regulation system (pad contact member) with a fluid-based thermal transfer system. The heating fluid carries thermal energy through the polishing pad via convection and conduction, eliminating the need for mechanical contact components that would otherwise contaminate the substrate during polishing operations.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Temperature

If heating fluid is blown onto the polishing pad to maintain temperature distribution, then the temperature can be regulated, but uneven distribution of heating fluid makes it difficult to maintain predetermined temperature distribution, requiring complex correction mechanisms

Engineering Contradiction:
Improvepolishing pad temperature distributionVSAvoidpad-temperature regulating apparatus
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent segments the heating function into multiple independent channels distributed throughout the polishing pad. Each channel receives heating fluid from the circulation system, allowing localized temperature control. This segmentation enables even temperature distribution across the pad surface without requiring complex correction mechanisms, as each segment operates independently to maintain uniform thermal conditions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent controls the temperature distribution by adjusting parameters of the heating fluid (temperature, flow rate) and the characteristics of the heating channels (diameter, length, distribution). By optimizing these parameters, the system achieves uniform temperature distribution across the polishing pad without needing complex mechanical correction mechanisms, thereby reducing device complexity while maintaining effective temperature regulation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for a simple and effective heating and maintenance of the polishing pad's temperature distribution, reducing the risk of substrate contamination and defects while simplifying the apparatus structure and reducing costs.

Implementation Method 1

a heating-fluid nozzle arranged above and spaced apart from the polishing surface; and wherein the heating-fluid nozzle includes: an elongate nozzle body; at least one slit formed along a longitudinal direction of the nozzle body for ejecting a heating fluid toward the polishing surface

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

a buffer tube which is formed within the nozzle body and communicates with the slit, and a plurality of branch tubes for coupling the header tube to the buffer tube

Methodology Applied
Scientific EffectConduction (thermal): Conduction (thermal)

Data Source

PatentUS20240033876A1Polishing apparatus
Publication Date: 2024.02.01 EBARA CORP
  • US20240033876A1 patent drawing
  • US20240033876A1 patent drawing
  • US20240033876A1 patent drawing

AI summary

A polishing apparatus is disclosed, which is capable of heating and maintaining a temperature distribution of a polishing pad at a predetermined temperature distribution with a simple structure. The polishing apparatus has a pad-temperature regulating apparatus for regulating a temperature of a polishing surface, and the pad-temperature regulating apparatus includes a heating-fluid nozzle arranged above and spaced apart from the polishing surface. The heating-fluid nozzle includes: a nozzle body; a slit formed along a longitudinal direction of the nozzle body for ejecting a heating fluid toward the polishing surface; a header tube which is formed within the nozzle body and into which the heating fluid is supplied; a buffer tube which is formed within the nozzle body and communicates with the slit, and a plurality of branch tubes for coupling the header tube to the buffer tube.