Transparent Liquid Filling for Optical Path Stabilization in CMP

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Solution Overview

Problem

The optical film-thickness measuring system in chemical mechanical polishing (CMP) apparatuses faces inaccuracies due to liquid, such as polishing liquid or pure water, penetrating into the space between the transparent window and the optical sensor head, causing light scattering or intensity changes, especially with bubbles present, which prevents accurate film thickness measurement.

Innovation Solution

A polishing apparatus with a transparent liquid filling method that evacuates the space between the transparent window and the optical sensor head to create negative pressure, followed by filling it with a transparent liquid, such as pure water, to stabilize the optical path and ensure accurate film thickness measurement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If liquid is supplied onto the polishing pad for dressing and cleaning, then the polishing pad can be cleaned and dressed, but liquid may penetrate into the polishing pad and enter the space between the optical sensor head and transparent window, causing light scattering and preventing accurate film thickness measurement

Engineering Contradiction:
Improvepolishing pad cleaningVSAvoidfilm thickness measurement
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The polishing pad is divided into a polishing region and a transparent window region, with the transparent window acting as a barrier to prevent liquid from reaching the optical sensor head. This segmentation allows cleaning functions while protecting the measurement system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A transparent window is introduced as an intermediary element between the polishing pad surface and the optical sensor head. This window allows light transmission for measurement while blocking liquid penetration to the sensor space.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If bubbles are present in the liquid in the space, then the liquid may change the intensity of the reflected light, but accurate measuring of the film thickness is prevented

Engineering Contradiction:
Improveoptical path stabilityVSAvoidfilm thickness measurement
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The space between the transparent window and optical sensor head is evacuated to remove air and bubbles before introducing the transparent liquid. This preliminary action ensures the optical path is free from scattering elements that would affect measurement accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The space is filled with an inert transparent liquid that does not scatter light or contain bubbles, creating a stable optical environment. This inert liquid medium maintains consistent light transmission for accurate measurements.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

3Device complexity

If the space between the transparent window and optical sensor head is left empty, then the structure is simple, but the optical path is unstable due to liquid penetration and bubble formation

Engineering Contradiction:
Improvespace structureVSAvoidoptical path stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

A transparent liquid is introduced as a mediator to fill the space between the transparent window and optical sensor head. This liquid stabilizes the optical path by preventing air bubbles and maintaining consistent light transmission, while the space itself remains a simple structural element.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The transparent liquid filling method provides a stable optical path, allowing for precise film thickness measurement by removing moisture and dust and maintaining light transmission, thus enhancing the accuracy of the optical film-thickness measuring system.

Implementation Method 1

a space formed between the transparent window and the optical sensor head being filled with a transparent liquid

Methodology Applied
Scientific EffectLight transmission: Light

Data Source

PatentUS20250010424A1Polishing apparatus and transparent-liquid filling method
Publication Date: 2025.01.09 EBARA CORP
  • US20250010424A1 patent drawing
  • US20250010424A1 patent drawing
  • US20250010424A1 patent drawing

AI summary

A polishing apparatus is disclosed. The polishing apparatus can stabilize an optical path in a space between a transparent window of a polishing pad and an optical sensor head, thereby achieving accurate measuring of a film thickness of a workpiece. polishing apparatus includes: a polishing pad having a transparent window configured to allow light to pass therethrough; a polishing table supporting the polishing pad; a polishing head configured to press a workpiece against the polishing pad; and an optical film-thickness measuring system having an optical sensor head disposed below the transparent window, a space formed between the transparent window and the optical sensor head being filled with a transparent liquid.