CMP Slurry Temperature Control via Peltier Device

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Solution Overview

Problem

Chemical mechanical polishing (CMP) processes face challenges in temperature control, leading to performance variations such as dishing or erosion due to heat generated from chemical reactions and mechanical friction, which complicates the achievement of precise temperature control during the CMP operation.

Innovation Solution

A slurry temperature control device incorporating a thermo-electric (TE) chip is used to precisely control the temperature of the abrasive slurry, allowing for immediate cooling or heating, thereby directly influencing the polishing temperature and improving process control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If CMP operation is performed with conventional slurry delivery, then polishing action is achieved, but temperature control becomes difficult due to heat from chemical reactions and mechanical friction

Engineering Contradiction:
Improvetemperature control precisionVSAvoidtemperature control system complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The slurry is pre-cooled or pre-heated in a temperature control device before being delivered to the polishing zone. This preliminary temperature adjustment allows the slurry to arrive at the optimal temperature for CMP operation, compensating for the heat generated during polishing and enabling precise temperature control without complex real-time intervention systems.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention changes the temperature parameter of the slurry by incorporating a temperature control device that can heat or cool the slurry before delivery. This parameter modification ensures the slurry maintains optimal temperature throughout the CMP process, resolving the temperature control precision issue while avoiding excessive system complexity through a straightforward thermal management approach.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If slurry temperature is not controlled, then CMP process is simpler, but performance variations such as dishing or erosion occur

Engineering Contradiction:
Improvepolishing uniformityVSAvoidslurry temperature control device
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The slurry temperature is adjusted in advance using a temperature control device before the slurry enters the polishing zone. This preliminary action ensures that the slurry reaches the polishing interface at the optimal temperature, preventing performance variations like dishing or erosion while maintaining polishing uniformity without requiring complex real-time temperature management systems.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention modifies the temperature parameter of the slurry through a dedicated temperature control device. By controlling the slurry temperature before delivery, the system achieves reliable and uniform polishing results, eliminating performance variations while adding only moderate device complexity through a focused thermal control mechanism.

Inventive Principle:
Principle #35Parameter changes

3Speed

If conventional heating/cooling methods are used for slurry, then temperature adjustment is possible, but response time is slow and immediate cooling or heating cannot be achieved

Engineering Contradiction:
Improvetemperature adjustment speedVSAvoidtemperature control precision
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The invention replaces conventional slow mechanical heating/cooling methods with a Peltier device, which uses electro-thermal conversion to achieve rapid temperature adjustment. This substitution enables immediate cooling or heating of the slurry by applying electrical current, providing both high response speed and precise temperature control without the delays associated with traditional thermal systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention achieves rapid temperature parameter changes in the slurry by using a Peltier device that can quickly switch between heating and cooling modes through electrical control. This allows immediate temperature adjustment when needed, maintaining both speed and precision in temperature management without relying on slow conventional thermal methods.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The TE chip enables precise temperature management of the abrasive slurry, enhancing the control over CMP operations by maintaining optimal temperatures between 10° C. and 60° C., thus improving the uniformity and efficiency of the polishing process.

Implementation Method 1

a Peltier device coupled to the second end of the conduit and configured to control a temperature of the abrasive slurry in response to an applied electrical current

Methodology Applied
Scientific EffectPeltier effect: Peltier Effect

Data Source

PatentUS11772227B2Device and methods for chemical mechanical polishing
Publication Date: 2023.10.03 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11772227B2 patent drawing
  • US11772227B2 patent drawing
  • US11772227B2 patent drawing

AI summary

An apparatus for CMP includes a wafer carrier retaining a semiconductor wafer during a polishing operation, a slurry dispenser dispensing an abrasive slurry, and a slurry temperature control device coupled to the shiny dispenser and configured to control a temperature of the abrasive slurry. The slurry temperature control device includes a heat transferring portion surrounding a portion of the slurry dispenser, and a thermos-electric (TE) chip coupled to the heat transferring portion and configured to control the temperature of the abrasive slurry.