CMUT Electrode Contact Resistance for Collapse-Mode Reliability

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Solution Overview

Problem

Conventional capacitive micromachined ultrasound transducers (CMUTs) face issues with electrical short circuits and dielectric charge buildup when operating in collapse mode, leading to reliability problems and reduced acoustic power and bandwidth.

Innovation Solution

Incorporating high contact resistance materials on the electrodes to prevent short circuits and alleviate dielectric charge buildup, using materials like Gallium Arsenide or Cadmium Zinc Telluride with high contact resistivity to isolate the top and bottom electrodes, thereby reducing the risk of electrical shorts and enhancing operational reliability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If conventional CMUTs operate in collapse mode, then acoustic power and bandwidth are improved, but electrical short circuits and dielectric charge buildup occur

Engineering Contradiction:
Improveacoustic powerVSAvoidelectrical short circuit prevention
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

A high contact resistance part is introduced as an intermediary component between the top and bottom electrodes. This part acts as a mediator that allows the electrodes to contact during collapse mode operation while preventing harmful electrical short circuits and dielectric charge buildup, thus enabling acoustic power improvement without sacrificing reliability

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If conventional CMUTs operate in collapse mode, then acoustic bandwidth is improved, but dielectric charge buildup occurs

Engineering Contradiction:
Improveacoustic bandwidthVSAvoiddielectric charge buildup
Core Design Contradiction:
Adaptability or versatilityVSObject-generated harmful factors

Solution Approach 1:

The high contact resistance part serves as an intermediary that prevents dielectric charge buildup while allowing the CMUT to operate in collapse mode for improved acoustic bandwidth. By providing a controlled contact path with high contact resistance, it eliminates the harmful charge accumulation effect

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If high contact resistance materials are used on electrodes, then electrical short circuit prevention is improved, but device complexity increases

Engineering Contradiction:
Improveelectrical short circuit preventionVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The high contact resistance part is applied locally at the contact regions between electrodes rather than throughout the entire device structure. This localized application provides the necessary electrical isolation to prevent short circuits while minimizing the increase in overall device complexity

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of high contact resistance materials increases the sensitivity of CMUTs for both transmission and reception, reduces dielectric charging effects, and improves device reliability by preventing electrical shorts and enhancing acoustic performance.

Implementation Method 1

a high contact resistance part on one or both of a bottom side of the top electrode or a top side of the bottom electrode

Methodology Applied
Scientific EffectElectrical Resistance: Electrical Resistance

Implementation Method 2

A capacitive micromachined ultrasound transducer (CMUT) that is used as a transmit transducer and/or a receive transducer may comprise a top electrode and a bottom electrode, where the top electrode may move due to electrical signals to generate sound waves

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

the top electrode may move due to receiving sound waves to generate electrical signals that can be processed

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11738369B2Capactive micromachined transducer having a high contact resistance part
Publication Date: 2023.08.29 GE PRECISION HEALTHCARE LLC
  • US11738369B2 patent drawing
  • US11738369B2 patent drawing
  • US11738369B2 patent drawing

AI summary

A capacitive transducer comprising a top electrode and a bottom electrode, and a sidewall between the top electrode and the bottom electrode. The sidewall is configured to separate the top electrode and the bottom electrode by a gap. There is a high contact resistance part on one or both of a bottom side of the top electrode or a top side of the bottom electrode.