Carbon Nano-Tube Memory Cell Fabrication via Seeding Layer

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The fabrication of memory devices using reversible resistivity-switching materials is technically challenging due to the difficulty in etching carbon nano-tube (CNT) materials without excessive etching of the underlying substrate, leading to increased costs and complexity in integrated circuits.

Innovation Solution

A method is developed to selectively fabricate CNT materials within a memory cell by depositing or forming a CNT seeding layer, patterning and etching it, and then selectively forming a single CNT on the patterned and etched seeding layer, eliminating the need for etching the CNT material itself and reducing fabrication complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If CNT materials are etched during fabrication, then the CNT reversible resistance-switching element can be formed, but excessive etching of the underlying substrate occurs

Engineering Contradiction:
ImproveCNT material formationVSAvoidsubstrate etching
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

A seeding layer is introduced as an intermediary between the substrate and CNT material. The seeding layer is selectively etched to release individual CNTs without requiring direct etching of the CNTs themselves, thus preventing substrate damage while achieving CNT formation

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The CNTs are pre-formed on the seeding layer before being released into their final positions. This preliminary formation allows the CNTs to be created in a controlled environment and then transferred without requiring harsh etching conditions that would damage the substrate

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If conventional etching methods are used to form CNT structures, then the reversible resistance-switching element can be created, but fabrication complexity and costs increase

Engineering Contradiction:
Improvereversible resistance-switching elementVSAvoidfabrication process
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The seeding layer serves as a sacrificial intermediary that simplifies the overall fabrication process. By etching the seeding layer instead of the CNTs directly, the process avoids complex CNT manipulation steps and reduces fabrication complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The fabrication process is segmented into distinct stages: CNT growth on seeding layer, seeding layer etching, and CNT release. This segmentation allows each step to be optimized independently and simplifies the overall manufacturing process

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach simplifies the fabrication of memory cells by avoiding the etching of CNT materials, reducing costs and complexity, while enabling the use of difficult-to-etch CNT materials in non-volatile memories without compromising their performance.

Implementation Method 1

carbon nano-tube reversible resistance-switching element

Methodology Applied
Scientific EffectReversible resistance-switching: Electrical Resistance

Data Source

PatentUS8878235B2Memory cell that employs a selectively fabricated carbon nano-tube reversible resistance-switching element and methods of forming the same
Publication Date: 2014.11.04 SANDISK TECHNOLOGIES LLC
  • US8878235B2 patent drawing
  • US8878235B2 patent drawing
  • US8878235B2 patent drawing

AI summary

In some aspects, a method of fabricating a memory cell is provided that includes fabricating a steering element above a substrate, and fabricating a reversible-resistance switching element coupled to the steering element by selectively fabricating carbon nano-tube (“CNT”) material above the substrate, wherein the CNT material comprises a single CNT. Numerous other aspects are provided.