Electrochemical CO2 Decomposition to Solid Carbon

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Solution Overview

Problem

Current technologies for capturing and sequestering CO2 are inefficient, energy-intensive, and face challenges in transporting and storing liquefied CO2 due to geographical limitations and regulatory constraints.

Innovation Solution

An electrochemical reactor system using a molten metal or metal alloy as the cathode fluid, which decomposes CO2 into solid carbon and gaseous oxygen with high energy efficiency, enabling perpetual storage of CO2 in a solid form.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional CO2 capture technologies (chemical absorption, physical absorption, surface adsorption, cryogenic separation, membrane separation, calcium looping) are used, then CO2 can be captured from gas mixtures, but the processes are energy-intensive and face challenges in transporting and storing liquefied CO2

Engineering Contradiction:
Improveenergy efficiencyVSAvoidCO2 conversion rate
Core Design Contradiction:
Loss of energyVSProductivity

Solution Approach 1:

The patent changes the fundamental parameter of CO2 storage from liquid phase to solid phase by electrochemical decomposition into solid carbon and gaseous oxygen. This phase change enables perpetual storage without the energy-intensive liquefaction process, achieving both high energy efficiency and high conversion rates (>90%) simultaneously

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces conventional mechanical/thermal separation methods with an electrochemical system that uses electrical energy to drive the decomposition of CO2 into solid carbon. This substitution eliminates the need for high-pressure compression and cryogenic cooling, significantly reducing energy consumption while maintaining high productivity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If CO2 is liquefied for storage, then it can be transported and stored, but geographical limitations and regulatory constraints arise

Engineering Contradiction:
Improvestorage flexibilityVSAvoidtransport and storage system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent changes the physical state of CO2 from gas to solid carbon through electrochemical decomposition. This eliminates the need for complex liquefaction and transportation infrastructure, as solid carbon can be stored in simple containers without requiring cryogenic temperatures or high pressure, thereby reducing system complexity while maintaining storage flexibility

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent extracts the oxygen from CO2 molecules electrochemically, leaving behind solid carbon that can be stored independently. This separation eliminates the need to handle and transport liquefied CO2, simplifying the overall system while maintaining adaptability for various storage locations

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high conversion rates of CO2 to solid carbon (>90%), with improved energy efficiency and scalability, addressing the limitations of existing CO2 capture and storage technologies.

Implementation Method 1

decomposing the CO2 in the cathode chamber by applying an electric field in the solid electrolyte (3), forming at least oxide ions (O2-), which are selectively transported through the solid electrolyte from the cathode chamber to an anode chamber (4)

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

decomposing carbon dioxide (CO2) into its elemental components, solid carbon (C) and gaseous oxygen (O2)... decomposing the CO2 in the cathode chamber by applying an electric field

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Data Source

PatentUS20250163588A1Method for electrochemical co2 decomposition
Publication Date: 2025.05.22 CONSEJO SUPERIOR DE INVESTIGACIONES CIENTIFICAS (CSIC)
  • US20250163588A1 patent drawing
  • US20250163588A1 patent drawing

AI summary

A method for decomposing CO2 into O2 and solid C in an electrochemical reactor includes at least the following steps: i) introducing CO2 into a cathode chamber containing at least one cathode fluid with electrical conductivity>5 mS/cm; ii) decomposing the CO2 in the cathode chamber by applying an electric field to the solid electrolyte, forming at least oxide ions (O2−), which are selectively transported through the solid electrolyte from the cathode chamber to an anode chamber, and solid carbon; iii) extracting, from the anode chamber, the O2 produced on the anode from the ions transported in step ii); and iv) extracting, from the cathode chamber, the solid C formed in step ii).