CO2 Electrolysis Cell Flow Path Design

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Solution Overview

Problem

Carbon dioxide electrolysis cells face limitations in achieving high uniformity of raw material fluid supply to electrodes, leading to restricted flow rates and reduced electrode area due to pressure loss and meandering flow paths, which hinders efficient gas discharge and increases production costs.

Innovation Solution

A carbon dioxide electrolysis cell design with a cathode and anode section featuring rectangular-shaped solution flow path forming members, equipped with multiple supply and discharge holes arranged alternately and shifted, allowing for uniform fluid distribution and increased electrode area without extending flow path length, thereby enhancing flow uniformity and flow rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a long meandering flow path is used to increase electrode area, then the electrode area increases, but the pressure loss increases and flow rate is limited

Engineering Contradiction:
Improveelectrode areaVSAvoidpressure loss
Core Design Contradiction:
Area of stationary objectVSLoss of energy

Solution Approach 1:

The flow path configuration changes from a one-dimensional meandering path to a two-dimensional distributed pattern. Multiple supply holes and discharge holes are arranged in specific patterns on the flow path plate, allowing the electrolyte to flow through multiple parallel paths simultaneously. This dimensional change enables covering a larger electrode area without extending the flow path length, thereby reducing pressure loss while maintaining high flow rate.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the flow rate of electrolyte is increased to improve gas discharge, then gas discharge efficiency improves, but the flow path length must be extended which limits electrode area

Engineering Contradiction:
Improvegas discharge efficiencyVSAvoidflow path length
Core Design Contradiction:
ProductivityVSLength of stationary object

Solution Approach 1:

The flow path is segmented into multiple independent flow channels through the strategic arrangement of multiple supply holes and discharge holes. Instead of using a single long meandering path, the electrolyte is distributed through multiple shorter parallel paths. This segmentation allows higher flow rates to be achieved without extending the overall flow path length, enabling improved gas discharge efficiency while maintaining compact electrode area.

Inventive Principle:
Principle #1Segmentation

3Ease of manufacture

If the electrode area is increased to reduce production cost, then cost efficiency improves, but the flow path length must be extended which causes pressure loss

Engineering Contradiction:
Improveproduction costVSAvoidpressure loss
Core Design Contradiction:
Ease of manufactureVSStress or pressure

Solution Approach 1:

The invention transitions from a one-dimensional linear flow path to a two-dimensional distributed flow path pattern. By arranging multiple supply holes and discharge holes in specific patterns on the flow path plate, the system achieves larger effective electrode area without proportionally increasing flow path length. This dimensional approach reduces pressure loss while maintaining cost efficiency through increased electrode area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Area of stationary object

If a meandering flow path is used to cover electrode area, then electrode coverage increases, but the flow uniformity decreases and pressure loss increases

Engineering Contradiction:
Improveelectrode coverageVSAvoidflow uniformity
Core Design Contradiction:
Area of stationary objectVSStability of the object's composition

Solution Approach 1:

The flow path is divided into multiple independent flow channels defined by the arrangement of supply holes and discharge holes. This segmentation creates multiple parallel flow paths that distribute electrolyte more uniformly across the electrode surface. Each segment operates independently, preventing the flow uniformity degradation that occurs in long meandering paths where flow distribution becomes increasingly non-uniform along the path length.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design ensures highly uniform raw material fluid supply to electrodes, increasing the flow rate and electrode area while minimizing pressure loss, thus improving the economic efficiency and gas discharge efficiency of the carbon dioxide electrolysis process.

Implementation Method 1

electrochemically reduces it

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 2

a cathode-side solution flow path for causing a cathode-side solution to flow, an anode-side solution flow path for causing an anode-side solution to flow

Methodology Applied
Scientific EffectFluid flow:

Data Source

PatentUS20240328000A1Carbon dioxide electrolysis cell and carbon dioxide electrolysis device
Publication Date: 2024.10.03 HONDA MOTOR CO LTD
  • US20240328000A1 patent drawing
  • US20240328000A1 patent drawing
  • US20240328000A1 patent drawing

AI summary

A carbon dioxide electrolysis cell of the present invention is a raw material solution supply type carbon dioxide electrolysis cell, including a cathode section, an anode section and a diaphragm, wherein, at one end, which is a short side of a cathode-side solution flow path forming member, a plurality of cathode-side solution supply holes and a plurality of anode-side solution supply holes are provided alternately, and at the other end, a plurality of cathode-side solution discharge holes and a plurality of anode-side solution discharge holes are provided alternately, wherein, at one end of an anode-side solution flow path forming member, a plurality of anode-side solution supply holes are provided, and at the other end, a plurality of anode-side solution discharge holes are provided, and wherein the plurality of cathode-side solution supply holes and the plurality of anode-side solution supply holes are arranged alternately, and the plurality of cathode-side solution discharge holes and the plurality of anode-side solution discharge holes are arranged alternately.