CO2 Electrolysis pH Gradient Suppresses Hydrogen

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Solution Overview

Problem

Current carbon dioxide treatment technologies face challenges in achieving high energy efficiency and reducing carbon dioxide loss during recovery and reduction processes, particularly due to side reactions like hydrogen generation during water electrolysis.

Innovation Solution

A carbon dioxide treatment apparatus and method that includes a recovery device for concentrating carbon dioxide, an electrochemical reaction device with a pH adjuster to optimize electrolytic solutions' pH for reduced hydrogen generation, and a power storage device to efficiently supply energy, all working together to enhance energy efficiency and minimize carbon dioxide loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If carbon dioxide is electrochemically reduced using conventional electrolysis, then carbon dioxide can be converted to valuable resources, but hydrogen is generated by water electrolysis as a side reaction causing energy loss

Engineering Contradiction:
Improvecarbon dioxide conversion efficiencyVSAvoidenergy loss from hydrogen generation
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The invention changes the pH parameter of the electrolytic solution to create a pH gradient between the anode and cathode compartments. By maintaining the cathode side at high pH (using strong alkaline aqueous solution) and the anode side at lower pH, the invention suppresses hydrogen generation at the cathode while promoting carbon dioxide reduction, thus resolving the energy loss issue without sacrificing productivity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If carbon dioxide recovery and reduction processes are implemented, then carbon neutrality can be achieved, but economic efficiency remains the biggest issue due to energy consumption

Engineering Contradiction:
Improvecarbon neutrality achievementVSAvoidenergy consumption in recovery and reduction
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

By optimizing the pH parameter throughout the system - using strong alkaline aqueous solution at the cathode, maintaining appropriate pH in the absorption tower, and controlling pH in the concentration unit - the invention significantly improves energy efficiency while maintaining reliable carbon dioxide conversion, thus making carbon neutrality economically viable

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If conventional electrolysis is used without pH control, then the process is simpler to operate, but hydrogen generation cannot be suppressed when catalysts deteriorate

Engineering Contradiction:
Improveprocess simplicityVSAvoidhydrogen suppression capability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The invention establishes a pH gradient as a fundamental operating parameter - maintaining high pH at the cathode and lower pH at the anode through controlled addition of strong alkaline aqueous solution. This parameter change creates an environment that inherently suppresses hydrogen generation even when catalysts deteriorate, while remaining relatively simple to implement through automated pH control systems

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The apparatus and method significantly improve energy efficiency in carbon dioxide recovery and reduction, reducing hydrogen generation and overall carbon dioxide loss, thereby enhancing the economic viability of achieving carbon neutrality.

Implementation Method 1

an anode side electrolytic solution composed of a strong alkaline aqueous solution and carbon dioxide gas are brought into contact with each other so that the carbon dioxide is dissolved and absorbed in the anode side electrolytic solution

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 2

the carbon dioxide gas is reduced at the cathode

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 3

an anion exchange membrane provided between the anode and the cathode

Methodology Applied
Scientific EffectIon exchange: Ion Exchange

Data Source

PatentUS11655549B2Carbon dioxide treatment apparatus, carbon dioxide treatment method, and method for producing carbon compound
Publication Date: 2023.05.23 HONDA MOTOR CO LTD
  • US11655549B2 patent drawing
  • US11655549B2 patent drawing
  • US11655549B2 patent drawing

AI summary

A carbon dioxide treatment apparatus, a carbon dioxide treatment method, and a method for producing a carbon compound that have high energy efficiency in recovery and reduction of carbon dioxide and are highly effective in reducing loss of carbon dioxide. The carbon dioxide treatment apparatus (100) includes a recovery device (1) configured to recover carbon dioxide, an electrochemical reaction device (2) configured to electrochemically reduce carbon dioxide, and a pH adjuster (52), wherein pH of a cathode side electrolytic solution is higher than that of an anode side electrolytic solution, carbon dioxide gas is supplied from a concentration part 11 to a gas flow path on a side of a cathode (21) opposite to an anode (22), and the carbon dioxide gas is reduced at the cathode (21).