Coactive Bicycle Transmission Shifting for Synchronized Gear Changes

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Solution Overview

Problem

Bicycle transmission systems experience noticeable time delays between gear shift initiation and completion, leading to asynchronous shifts that can feel out of sync, especially in synchronous shift mechanisms, causing rider discomfort.

Innovation Solution

A method for upshifting and downshifting a bicycle transmission system involving a coactive shift sequence where a first transmission is downshifted before upshifted, or vice versa, to account for time delays and ensure predictable gear changes, using an actuation unit to coordinate clutch actuators in a series-connected transmission system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If synchronous shift mechanism is used to shift multiple transmissions simultaneously, then gear shifting efficiency is improved, but time delay between shift initiation and completion causes asynchronous shifts that feel out of sync to the rider

Engineering Contradiction:
Improvegear shifting efficiencyVSAvoidshift synchronization
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The control unit initiates shift commands for multiple transmissions simultaneously, but accounts for known time delays by sequencing the actual execution. The system performs preliminary timing calculations to ensure that despite different completion times, the shifts are coordinated to provide a synchronized rider experience.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses feedback from sensors monitoring transmission state and shift progression to dynamically adjust shift timing. The control unit receives real-time data on clutch engagement, gear position, and rotational speed to optimize the sequencing of shift operations across multiple transmissions.

Inventive Principle:
Principle #23Feedback

2Reliability

If time delay between clutch actuator activation and gear shift is accounted for by sequencing shifts, then shift predictability is improved, but rider experiences temporary disconnection during the sequencing process

Engineering Contradiction:
Improveshift predictabilityVSAvoidrider comfort
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The system employs periodic clutch engagement and disengagement cycles that are timed to create smooth, rhythmic power delivery. By using multiple clutches that engage and disengage in a periodic sequence rather than all at once, the system maintains continuous power transmission while achieving the desired gear ratio change, reducing rider-perceived discontinuities.

Inventive Principle:
Principle #19Periodic action

3Speed

If multiple transmissions are shifted simultaneously in synchronous shift step, then overall transmission ratio change is achieved faster, but noticeable time delay causes shifts to feel out of sync

Engineering Contradiction:
Improvetransmission ratio change speedVSAvoidshift synchronization
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The control system segments the simultaneous shift operation into sequential phases, controlling each transmission's shift independently but in coordination. By dividing the multi-transmission shift into manageable segments with carefully timed execution, the system achieves both speed and synchronization, as each segment completes its shift without interfering with others while maintaining overall coherence.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20250326463A1System and method for upshifting and downshifting a bicycle transmission system
Publication Date: 2025.10.23 CLASSIFIED CYCLING BV
  • US20250326463A1 patent drawing
  • US20250326463A1 patent drawing
  • US20250326463A1 patent drawing

AI summary

A method for upshifting a bicycle transmission system including a first transmission and a second transmission each having at least two different transmission ratios, and an actuation unit configured for, upon receiving an upshift input, upshifting the bicycle transmission according to an upshift sequence, wherein the upshift sequence comprises one or more coactive shifts of upshifting the bicycle transmission by coactively downshifting a first one of the first transmission and the second transmission and upshifting a second one of the first transmission and the second transmission. The method comprises, for one or more of the one or more coactive shifts of the upshift sequence, downshifting the first one of the first transmission and the second transmission and subsequently upshifting the second one of the first transmission and the second transmission.