Coalbed Permeability Enhancement via Thin Slice Mining

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Solution Overview

Problem

Current methods for coalbed permeability-enhancement induced by pressure-relief, such as dense drilling, protective layer mining, and hydraulic fracturing, face limitations including small pressure relief and permeability enhancement range, low universality, poor continuity, and potential safety hazards, especially in deep coal mines with complex geological conditions.

Innovation Solution

A system and method involving the construction of a conventional development roadway and a boundary roadway with a row of boreholes, where an extremely thin slicing cutting device cuts the coal seam between adjacent boreholes, supported by scraper and leading chains, to create a large-scale continuous pressure relief and permeability enhancement, without significant influence from ground stress.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If dense drilling is used for pressure relief, then the pressure relief can be achieved, but the pressure relief range is small and more boreholes are needed leading to large work amount

Engineering Contradiction:
Improvepressure relief effectVSAvoidwork amount
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention segments the coal seam into multiple thin slices (each 0.3-0.8m thick) using multiple boreholes drilled at different depths and angles. Each borehole creates a localized slice removal that collectively achieves large-scale pressure relief, transforming the need for numerous shallow boreholes into fewer deep boreholes with segmented cutting actions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention transitions from horizontal borehole spacing (2D plane) to vertical depth dimension (3D space). By drilling boreholes at different depths (e.g., 50-100m, 100-150m, 150-200m) and using inclined drilling angles, the same borehole count achieves much larger pressure relief volume by utilizing the vertical dimension.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If protective layer mining is used, then pressure relief can be achieved, but the method requires strict geological conditions and increases work amount

Engineering Contradiction:
Improvepressure relief effectVSAvoidgeological condition requirement
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The borehole slice removal method serves multiple functions: it relieves gas pressure, enhances permeability, and can be applied regardless of whether a protective layer exists. The method works for both thin and thick coal seams by adjusting borehole depth and slicing thickness, making it universally applicable to various geological conditions unlike protective layer mining.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If hydraulic fracturing is used, then pressure relief can be achieved, but the roof and floor of the coal seam are easily damaged

Engineering Contradiction:
Improvepressure relief effectVSAvoidroof and floor damage
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

Instead of injecting high-pressure fluid that can damage surrounding rock, the invention mechanically extracts/removes thin slices of coal seam through borehole cutting devices. This extraction method achieves pressure relief by physically removing material rather than forcing fluid into the formation, thereby avoiding damage to the roof and floor.

Inventive Principle:
Principle #2Taking out (Extraction)

4Reliability

If water jet technology is used, then pressure relief and permeability enhancement can be achieved, but the underground work amount is huge

Engineering Contradiction:
Improvepermeability enhancement effectVSAvoidunderground work amount
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention replaces the complex water jet mechanical system with a simpler mechanical cutting system using rotating cutters or saw blades in boreholes. This substitution eliminates the need for high-pressure water delivery infrastructure and reduces underground work by using direct mechanical slicing through the coal seam in controlled boreholes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach achieves large-scale continuous pressure relief and permeability enhancement with high universality, simplicity, and safety, suitable for coal seams with high pressure and low permeability, including those with gas outcrops and potential for CO2 storage, while minimizing operational complexity and ground stress impact.

Implementation Method 1

an extremely thin slicing cutting device is arranged in the boundary roadway, and the extremely thin slicing cutting device is located between the slag discharge hole and the guide hole, and the extremely thin slicing cutting device is moved from the boundary roadway to the conventional development roadway for cutting a coal seam

Methodology Applied
Scientific EffectMechanical cutting: Abrasion

Data Source

PatentUS12098638B1Method and system for coalbed permeability-enhancement induced by pressure-relief with mining a extremely thin slice
Publication Date: 2024.09.24 TAIYUAN UNIVERSITY OF TECHNOLOGY
  • US12098638B1 patent drawing
  • US12098638B1 patent drawing
  • US12098638B1 patent drawing

AI summary

Provided is a method and system for coalbed permeability-enhancement induced by pressure-relief with mining an extremely thin slice, belonging to the technical field of coalbed permeability-enhancement induced by pressure-relief. The method includes arranging a boundary gateway and a boundary roadway along a mine field boundary, constructing a row of boreholes into the coal seam to run through a conventional development roadway and the boundary roadway, and arranging devices in the conventional development roadway, the boundary roadway, and the row of boreholes to cut the extremely thin stratified coal seam between boreholes, thus creating a mining space in the coal seam, which causes a deformation failure of the coal around the boreholes.