Coaxially Stacked Phased-Array Antenna for Ka Band Switchable Polarization

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Solution Overview

Problem

Conventional Ka band antennas require higher bandwidth and lower cost dielectric materials for improved performance without increasing costs, and they lack switchable circular polarization capabilities.

Innovation Solution

A phased-array antenna is fabricated using planar multi-layer manufacturing with co-axial antenna patches on different layers of a dielectric substrate, featuring shorted annular ring and circular patch antennas, dual hybrid couplers, and signal vias to achieve switchable polarization and dual frequency operation, allowing for the use of low dielectric constant materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional Ka band antennas are used, then basic antenna function is achieved, but bandwidth is insufficient and cost is high

Engineering Contradiction:
ImprovebandwidthVSAvoidcost
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent transitions from planar co-located antenna elements to vertically stacked three-dimensional configuration. The dual-frequency antennas are arranged in vertical layers with spacing d, utilizing the third dimension to achieve frequency separation and bandwidth expansion without increasing horizontal footprint, thereby maintaining manufacturing simplicity while improving adaptability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The antenna system is segmented into distinct dual-frequency antenna elements, each handling specific frequency bands. The vertical stacking creates independent radiating structures for different frequencies, allowing each segment to be optimized for its frequency range while collectively providing expanded bandwidth coverage

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If conventional antenna design is used, then basic radiation is achieved, but switchable circular polarization is not available

Engineering Contradiction:
Improveswitchable circular polarizationVSAvoidantenna structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The antenna incorporates switchable polarization capability through dynamic control of feeding networks. The dual-frequency antennas can switch between different polarization states (circular and linear) by reconfiguring the phase and amplitude relationships of the fed elements, enabling adaptive polarization selection without permanent structural changes

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The vertically stacked antenna structure serves multiple functions simultaneously: it provides dual-frequency operation, achieves circular polarization through vertical element spacing, enables polarization switching via feeding network control, and maintains a compact form factor. This multi-functionality reduces the need for separate specialized antenna structures

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If antenna units are spaced far apart, then isolation between units is improved, but scanning angle is limited

Engineering Contradiction:
Improveisolation between unitsVSAvoidscanning angle
Core Design Contradiction:
ReliabilityVSSpeed

Solution Approach 1:

The patent utilizes vertical stacking to achieve frequency and spatial separation between antenna elements. By arranging dual-frequency antennas in the vertical dimension with optimized spacing d, the system achieves adequate isolation between frequency bands and units while maintaining a compact horizontal aperture that enables wider scanning angles through phased array beam steering

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If high dielectric constant material is used, then antenna performance is improved, but fabrication cost increases

Engineering Contradiction:
Improveantenna performanceVSAvoidfabrication cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent optimizes the dielectric constant parameter of the substrate material to achieve a balance between performance and cost. By carefully selecting and tuning the dielectric constant value, the antenna maintains adequate impedance matching, resonance characteristics, and radiation efficiency while using cost-effective standard PCB materials rather than expensive high-performance substrates

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design reduces the spacing between antenna units, enabling wider scanning angles and lower fabrication costs while maintaining high performance, and allows for switchable circular polarization, addressing the need for cost-effective Ka band phased array satellite communication.

Implementation Method 1

the two output ports have +90 degree phase shift; while, when the other input port is ON, the two output ports have −90 degree phase shift

Methodology Applied
Scientific EffectPhase shift:

Implementation Method 2

The two output signals with phase shift connected to the two signal vias generates two orthogonal electric fields with +/−90 degree phase shift. The superposition of these two phase shifted orthogonal electric fields leads to the circular polarized electric field

Methodology Applied
Scientific EffectElectromagnetic radiation:

Data Source

PatentUS10347991B2Orthogonally polarized dual frequency co-axially stacked phased-array patch antenna apparatus and article of manufacture
Publication Date: 2019.07.09 KING ABDULAZIZ CITY FOR SCIENCE AND TECHNOLOGY
  • US10347991B2 patent drawing
  • US10347991B2 patent drawing
  • US10347991B2 patent drawing

AI summary

A planar multi-layer assembly method fabricates a dual frequency, dual polarization phased-array antenna. A plurality of vias make up an array of double-walled wells which are connected to a ground plane. A shorted annular ring patch antenna (SARPA) is deposited at the top of each double-walled well. Fabricated coaxially and parallel to each SARPA, is an array of circular patch antennas (CPA). The inner wall of each double-walled well improves isolation of the CPA signals from the SARPA signals. Each SARPA of the array is connected to a pair of first frequency band signal vias and the CPA is coupled to a pair of second frequency band signal vias. Within each frequency band, a plurality of signal phases enable steerable polarized antenna beams.