Co-doped Semiconductor Devices for Charge Compensation

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Solution Overview

Problem

Existing semiconductor power devices with charge compensation structures face challenges in achieving low on-state resistance and high breakdown voltages while minimizing chip area and manufacturing complexity, particularly in tuning the doping concentration of n-type JTE regions for edge-termination structures.

Innovation Solution

The semiconductor device incorporates a co-doped semiconductor layer with alternating n-type and p-type dopants, forming drift portions and compensation regions, and an edge termination region with a dielectric layer, where more p-type dopants are diffused into the intrinsic semiconductor material in trenches, creating a wider horizontal extension in the peripheral area to enhance reverse blocking capability and stabilize charge compensation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the doping concentration of the n-type JTE region is adjusted to achieve high breakdown voltages, then the reverse blocking capability is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvebreakdown voltageVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent adjusts the doping concentration parameter of the n-type JTE region to achieve high breakdown voltages and improved reverse blocking capability. By optimizing this parameter, the device achieves better reliability without requiring complex manufacturing processes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies different doping concentrations in different regions: the n-type JTE region has a specific doping concentration optimized for breakdown voltage, while other regions have different doping levels suited to their functions. This local optimization allows high reliability in the peripheral area without complicating the overall manufacturing process

Inventive Principle:
Principle #3Local quality

2Reliability

If the peripheral area is enlarged to improve reverse blocking capability, then the breakdown voltage increases, but the chip area increases and costs increase

Engineering Contradiction:
Improvereverse blocking capabilityVSAvoidchip area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The patent enhances the reverse blocking capability specifically in the peripheral area through optimized doping structures (n-type and p-type JTE regions with specific doping concentrations), rather than enlarging the entire chip. This allows improved reliability without proportionally increasing the chip area

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

By changing the doping concentration parameters in the peripheral region, the patent achieves high breakdown voltages and reverse blocking capability in a compact peripheral area, avoiding the need to significantly enlarge the chip area

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the doping concentration of the n-type JTE region is increased to improve breakdown behavior, then the reverse blocking capability is enhanced, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvebreakdown behaviorVSAvoiddoping concentration control
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent optimizes the doping concentration parameter of the n-type JTE region to achieve good breakdown behavior while maintaining reasonable manufacturing precision requirements. The selected doping concentration balances performance with manufacturability

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces on-state resistance, increases breakdown voltage, and simplifies manufacturing by stabilizing the breakdown behavior and compensating for doping imbalances, ensuring efficient and reliable operation of the semiconductor device.

Implementation Method 1

more p-type dopants are diffused into the intrinsic semiconductor material in trenches

Methodology Applied
Scientific EffectDopant diffusion: Diffusion

Implementation Method 2

The compensation principle is based on a mutual compensation of charges in n- and p-doped regions

Methodology Applied
Scientific EffectCharge compensation:

Implementation Method 3

a dielectric layer arranged at the first side and forming a first interface with the edge termination region and a second interface with the first semiconductor region

Methodology Applied
Scientific EffectDielectric isolation: Dielectric

Implementation Method 4

The drift portions are in Ohmic connection with the drain metallization. The compensation regions are in Ohmic connection with the source metallization

Methodology Applied
Scientific EffectOhmic conduction: Conduction (electrical)

Implementation Method 5

an edge termination region of the second conductivity type arranged at the first side... having, in a horizontal direction parallel to the first side, a horizontal extension which is larger than an extension of the compensation regions

Methodology Applied
Scientific EffectField distribution: Electric Field

Data Source

PatentUS10651271B2Charge compensation semiconductor devices
Publication Date: 2020.05.12 INFINEON TECH AUSTRIA AG
  • US10651271B2 patent drawing
  • US10651271B2 patent drawing
  • US10651271B2 patent drawing

AI summary

A method for forming a field-effect semiconductor device includes providing a wafer having a substantially compensated semiconductor layer extending to an upper side and including a semiconductor material which is co-doped with n-type dopants and p-type dopants. A peripheral area laterally surrounding an active area are defined in the wafer. Trenches in the active area are filled with a substantially intrinsic semiconductor material. More p-type dopants than n-type dopants are diffused from the compensated semiconductor layer into the intrinsic semiconductor material to form a plurality of p-type compensation regions in the trenches which are separated from each other by respective n-type drift portions. P-type dopants are introduced at least into a semiconductor zone of the peripheral area, so that the semiconductor zone and a dielectric layer on the upper side form an interface. A horizontal extension of the interface is larger than a vertical extension of the trenches.