Coherent Beam Combining for Fast Laser Modulation Without Power Loss

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Solution Overview

Problem

Current methods for manipulating high power laser beams are slow and can damage components due to inefficient power manipulation and mismatched optical and mechanical alignment in fiber laser systems, leading to energy loss and susceptibility to parasitic processes like stimulated Brillouin scattering.

Innovation Solution

A method involving a coherent beam combining system with phase modulators and control circuitry to actively control laser beam interference, allowing for rapid activation and deactivation of laser beams without power reduction, and a hybrid fiber-coupled diode pump laser module to reduce fusion points and energy loss.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If power manipulation methods are used to activate/deactivate laser beams, then the laser beam can be controlled, but the manipulation speed is slow (1-5 KHz) and components may be damaged

Engineering Contradiction:
Improvebeam manipulation speedVSAvoidcomponent damage risk
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system segments the laser beam into multiple individual beams, allowing independent control of each beam through separate phase modulators. This enables fast on/off switching at the individual beam level without requiring power manipulation of the entire laser system, thus achieving high-speed control (10 GHz) while preventing component damage.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces mechanical/power-based beam control with phase modulation control. Instead of manipulating laser power to activate/deactivate beams, the system uses phase modulators to control the interference conditions, substituting a non-mechanical, non-power-intensive control mechanism that operates at much higher speeds without damaging components.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If tapered fiber bundle is used to match fiber diameters, then coupling is achieved, but numerical aperture increases and mode field diameter changes causing misalignment

Engineering Contradiction:
Improvefiber coupling alignmentVSAvoidoptical matching requirements
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent introduces a mode field adapter as an intermediary component between the tapered fiber bundle and the output pigtail fiber. This adapter serves as a transition element that gradually transforms the mode field diameter and numerical aperture, reducing abrupt changes and minimizing misalignment issues while maintaining effective fiber coupling.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system employs parameter changes by using a mode field adapter that gradually transforms optical parameters (mode field diameter and numerical aperture) between the tapered fiber bundle and output fiber. This gradual parameter transformation reduces abrupt mismatches, improving alignment precision while managing the complexity of optical matching.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If signal fiber is tapered down with pump fibers, then coupling is improved, but core diameter becomes small causing mismatch with large mode area double clad fibers

Engineering Contradiction:
Improvesignal insertion lossVSAvoidcore diameter matching
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent segments the fiber coupling process into distinct stages: first tapering the pump fibers and signal fiber together for initial coupling, then introducing a separate mode field adapter section that specifically addresses the core diameter mismatch between the tapered signal fiber and the large mode area double clad fiber. This segmented approach allows optimization of each coupling stage independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A mode field adapter acts as an intermediary section between the tapered signal fiber and the large mode area double clad fiber. This adapter gradually transforms the core diameter from small to large, reducing abrupt mismatches and minimizing signal insertion loss while maintaining manufacturing feasibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Speed

If fast modulation is implemented to achieve high frequency control, then beam activation/deactivation speed increases, but system complexity increases

Engineering Contradiction:
Improvemodulation frequencyVSAvoidphase modulator control system
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent merges the control functions by using a single phase modulator that simultaneously controls multiple parameters (beam activation, deactivation, and intensity modulation) through unified phase modulation. This consolidation achieves high-frequency control (10 GHz) while reducing the number of separate control components compared to traditional power manipulation systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-frequency modulation of laser beams up to 10 GHz without damaging components, reducing energy loss and improving beam quality by maintaining system power during modulation.

Implementation Method 1

plurality of phase modulators configured in (direct or indirect) optical connections with: the seed beam, plurality of optical amplifiers, at least one beam splitter, and optionally at least one beam combiner; all arranged to enable constructive or destructive beam interference

Methodology Applied
Scientific EffectPhase modulation: Phase Modulation

Implementation Method 2

all arranged to enable constructive or destructive beam interference, at a CBC point

Methodology Applied
Scientific EffectInterference: Interference

Implementation Method 3

A common method to couple a pump and/or a signal light with a doped fiber is via a fused coupler, which is a fiber combiner or a fused tapered fiber bundle (TFB), based on end face pumping technique

Methodology Applied
Scientific EffectOptical coupling:

Implementation Method 4

In order to match the diameter of the fiber bundle to the diameter of the output pigtail fiber, the bundle is slowly melted and tapered

Methodology Applied
Scientific EffectTapering:

Implementation Method 5

High power fiber lasers and fiber amplifiers require high brightness pump source and efficient techniques to be coupled with a doped fiber, in order to excite the ions and initiate a lasing process

Methodology Applied
Scientific EffectStimulated emission:

Implementation Method 6

Their susceptibility to parasitic non-linear processes, primarily stimulated Brillouin scattering (SBS), which occurs when the laser signal has a line-width narrower than a few tens of megahertz

Methodology Applied
Scientific EffectStimulated Brillouin scattering: Brillouin Scattering

Data Source

PatentUS11762260B2Laser beams methods and systems
Publication Date: 2023.09.19 CIVAN ADVANCED TECH
  • US11762260B2 patent drawing
  • US11762260B2 patent drawing
  • US11762260B2 patent drawing

AI summary

Methods and apparatuses for manipulating and modulating of laser beams. The methods and apparatuses enable activating and deactivating of laser beams, while the laser systems maintain their operating power. Further, a hybrid pump module configured to be coupled to an optical fiber having a core and at least one clad, comprising: at least one focusing lens in optical with the optical fiber; plurality of diode modules, each configured to output a multi-mode beam in optical path with the clad; and at least one core associated module, in optical path with the core, configured to provide selected functions. Further, apparatus and methods configured for frequency doubling of optical radiation.