Non-contact Charging Coil Misalignment Power Adjustment

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Solution Overview

Problem

Non-contact charging systems face inefficiencies and safety concerns due to misalignment between power-feeding and power-receiving coils, leading to increased leakage electromagnetic fields that may exceed safety guidelines, especially when the coils are not properly aligned.

Innovation Solution

A non-contact charging apparatus equipped with a relative-position detection unit and a feeding-power changing unit that adjusts the power fed by the power-feeding coil based on the detected misalignment between the coils, ensuring efficient charging while maintaining the leakage electromagnetic field within safe limits by reducing power transmission as misalignment increases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If non-contact charging is performed with high feeding power, then charging efficiency is improved, but leakage electromagnetic field intensity increases and may exceed safety guidelines

Engineering Contradiction:
Improvecharging efficiencyVSAvoidleakage electromagnetic field intensity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent applies dynamics by making the feeding power adjustable rather than fixed. The control unit dynamically changes the feeding power level based on real-time relative position detection between coils, allowing the system to optimize charging efficiency while preventing excessive electromagnetic field exposure when misalignment occurs.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent implements feedback through a closed-loop control system where the relative position detection unit continuously monitors coil alignment, and the control unit uses this information to adjust feeding power accordingly. This feedback mechanism ensures charging efficiency is maintained when aligned while automatically reducing power to prevent harmful electromagnetic fields when misaligned.

Inventive Principle:
Principle #23Feedback

2Power

If feeding power is increased to maintain charging efficiency, then power transfer is improved, but the leakage electromagnetic field becomes larger and may affect human safety

Engineering Contradiction:
Improvepower transfer efficiencyVSAvoidleakage magnetic flux
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by adjusting the feeding power parameter based on relative position. The control unit modifies the power level parameter in response to detected positional changes, ensuring optimal power transfer when coils are aligned while reducing power to safe levels when misalignment generates excessive leakage magnetic flux.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the system continuously monitors relative position and adjusts feeding power, then safety is improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the control unit to perform multiple functions: it manages power supply, processes position detection signals, determines relative position, and adjusts feeding power based on safety considerations. This multi-functionality reduces the need for separate dedicated components for each function, thereby limiting the increase in device complexity while maintaining safety.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively continues charging while maintaining the leakage electromagnetic field intensity within safe limits, preventing exposure to harmful levels, even when the relative position between the coils changes, thus ensuring safe and efficient power transfer.

Implementation Method 1

a power-feeding coil, a power-receiving coil, a relative-position detector, and a feeding-power changing device. The power-receiving coil is configured to receive power from the power-feeding coil in a non-contact manner

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9472973B2Non-contact charging apparatus and method for charging battery
Publication Date: 2016.10.18 HONDA MOTOR CO LTD
  • US9472973B2 patent drawing
  • US9472973B2 patent drawing
  • US9472973B2 patent drawing

AI summary

A non-contact charging apparatus includes a power-feeding coil, a power-receiving coil, a relative-position detector, and a feeding-power changing device. The power-receiving coil is configured to receive power from the power-feeding coil in a non-contact manner to charge a battery. The relative-position detector is configured to detect a distance between a center of the power-feeding coil and a center of the power-receiving coil. The feeding-power changing device is configured to decrease the power from the power-feeding coil to the power-receiving coil as the distance increases.