Collocated Laser Wavelength Stability via Thermal Coupling Control

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Solution Overview

Problem

When multiple semiconductor lasers are packaged closely together, thermal effects from adjacent lasers can cause undesirable spatial and temporal temperature variations, leading to deviations in optical power and wavelength, limiting the accuracy and modulation rate of laser states.

Innovation Solution

A method is implemented to control the primary and secondary currents supplied to each laser, detecting thermal effects and cycling these currents to minimize thermal dissipation and settling time between modulation states, ensuring optimal wavelength and power stability across multiple collocated lasers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If multiple laser elements are packaged closely together to normalize devices and minimize space/cost, then device integration and cost efficiency are improved, but thermal effects from proximal lasers cause spatial and temporal temperature variations that deteriorate wavelength and optical power stability

Engineering Contradiction:
Improvedevice integrationVSAvoidwavelength stability
Core Design Contradiction:
Ease of manufactureVSStability of the object's composition

Solution Approach 1:

The system performs preliminary thermal characterization during manufacturing to determine thermal coupling coefficients between laser elements. This pre-acquired thermal data is stored and used during operation to predict and compensate for thermal effects before they cause wavelength drift, allowing the lasers to be packaged closely while maintaining stability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Temperature sensors monitor the actual temperature of each laser element in real-time, and this feedback is fed to a control system that adjusts the drive current or adds compensating heat to maintain the laser at its optimal operating temperature despite thermal coupling from neighboring lasers, thereby stabilizing wavelength and optical power.

Inventive Principle:
Principle #23Feedback

2Area of stationary object

If multiple laser elements are packaged closely together, then space and cost are minimized, but thermal transients increase settling time between modulation states

Engineering Contradiction:
Improvepackage areaVSAvoidsettling time
Core Design Contradiction:
Area of stationary objectVSLoss of time

Solution Approach 1:

The system pre-characterizes thermal coupling between laser elements during manufacturing and stores this data. When modulation state changes occur, the control system uses this pre-acquired thermal information to predict temperature transients and proactively adjust operating parameters, significantly reducing the settling time required for wavelength and power stabilization.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control system applies preliminary compensating thermal effects before the main modulation event. By anticipating the thermal transients that will result from switching lasers on/off in close proximity, the system pre-adjusts temperatures or drive currents to counteract the expected thermal coupling effects, thereby minimizing settling time.

Inventive Principle:
Principle #9Preliminary anti-action

3Stability of the object's composition

If secondary current is applied to heater electrode to tune wavelength to target wavelength, then wavelength stability is improved, but additional thermal dissipation increases overall temperature variation

Engineering Contradiction:
Improvewavelength stabilityVSAvoidoverall temperature
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The system applies thermal compensation locally and selectively to each laser element based on its specific thermal coupling characteristics with neighboring lasers. Rather than heating all lasers uniformly, the control system targets only the specific laser elements that require wavelength stabilization, minimizing overall thermal dissipation while maintaining individual wavelength stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The control system dynamically adjusts the secondary heater current based on real-time temperature measurements and the specific operational state of each laser. By varying the heater current parameter in response to actual conditions rather than applying a fixed compensation level, the system achieves wavelength stability while minimizing unnecessary thermal dissipation and overall temperature variation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces thermal transients and settling time between states, enhancing the precision and speed of laser modulation, thereby improving the practical utility of multi-element laser designs and maintaining stable optical power and wavelength.

Implementation Method 1

Applying this secondary current will induce thermal transfer into the laser assembly (element) which changes the properties of the laser element including the physical dimension(s)

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

Only a portion of the applied energy is converted to optical energy while the remaining energy is converted to heat

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 3

induced heat from proximal laser elements can induce undesirable spatial/temporal temperature variations that effect the stabilization of the active lasers in that state

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS9281658B2System and method for controlling collocated multiple wavelength tuned lasers
Publication Date: 2016.03.08 AUTOMOTIVE COALITION FOR TRAFFIC SAFETY INC
  • US9281658B2 patent drawing
  • US9281658B2 patent drawing
  • US9281658B2 patent drawing

AI summary

Systems and methods are disclosed herein for controlling laser beams for a plurality of collocated laser assemblies. The laser beams are optimized by controlling outputs of a primary power source (current for generating a laser beam) and a secondary power source (heating device) for each of the respective laser assemblies. The states of the power supply may be cycled and modulated to provide optimal performance.