Column Electrode Height Design for Solder Electromigration

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Solution Overview

Problem

The existing connection structures in electronic apparatuses suffer from unbalanced electron density at the interface between the metallic joining portion and the solder, leading to electromigration, which degrades the electric connection and reduces the reliability of the electronic apparatus.

Innovation Solution

The connection structure is designed with a column electrode where the height of the column electrode is greater than or equal to the width of the connecting portions, ensuring balanced electron density and reducing electromigration by evenly distributing electrons across the interface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the column electrode height is increased to equalize electron density, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by specifically setting the column electrode height to be equal to or greater than the connecting portion width. This dimensional parameter adjustment equalizes the electron density distribution at the solder interface, preventing electromigration and improving connection reliability without requiring complex additional structures.

Inventive Principle:
Principle #35Parameter changes

2Duration of action of stationary object

If the column electrode height is increased to reduce electromigration, then durability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesolder layer longevityVSAvoidelectrode dimension precision
Core Design Contradiction:
Duration of action of stationary objectVSManufacturing precision

Solution Approach 1:

The patent establishes a clear dimensional relationship (column electrode height ≥ connecting portion width) that provides a manufacturable specification. This parameter setting ensures sufficient electron density equalization to prevent solder electromigration and extend solder layer longevity, while maintaining achievable manufacturing precision through a straightforward geometric constraint.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively equalizes the current density within the column electrode, thereby restricting electromigration and enhancing the reliability and longevity of the solder layer, thus improving the overall reliability of the electronic apparatus.

Implementation Method 1

a second connecting portion connected to another end of the column electrode via solder

Methodology Applied
Scientific EffectSoldering: Soldering

Implementation Method 2

unbalanced electron density at the interface between the metallic joining portion and the solder, leading to electromigration

Methodology Applied
Scientific EffectElectromigration:

Implementation Method 3

equalizes the current density within the column electrode

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS9105989B2Connection structure, wiring substrate unit, electronic circuit part unit, and electronic apparatus
Publication Date: 2015.08.11 SHINKO ELECTRIC IND CO LTD
  • US9105989B2 patent drawing
  • US9105989B2 patent drawing
  • US9105989B2 patent drawing

AI summary

A connection structure includes a column electrode; a first connecting portion connected to one end of the column electrode; and a second connecting portion connected to another end of the column electrode via solder, wherein a height of the column electrode is a width of the first connecting portion or greater.