Combustion Experiment Device Radial Flame Heating

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Solution Overview

Problem

Existing combustion experiment devices face reduced measurement accuracy due to temperature deviations in the radial direction of the reaction tube when heated by a burner, as the heating is typically unidirectional, leading to discrepancies between pre-stored and actual temperature gradients.

Innovation Solution

A combustion experiment device design where a burner part flows combustible gas around the reaction tube from the downstream to the upstream side, forming a flame that surrounds the tube radially, ensuring uniform heating and preventing radial temperature deviations, allowing for higher temperature ranges to be achieved.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the reaction tube is heated by a flame from one direction, then high temperature can be achieved, but temperature deviation occurs in the radial direction

Engineering Contradiction:
Improvetemperature rangeVSAvoidtemperature uniformity
Core Design Contradiction:
TemperatureVSMeasurement precision

Solution Approach 1:

The patent transitions from unidirectional heating (one-dimensional heat source placement) to circumferential heating (three-dimensional heat source distribution). The burner is positioned at the downstream end with the flame wrapping around the reaction tube, creating uniform radial heating that eliminates temperature deviations while maintaining high temperature capability.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If the reaction tube is heated from below in horizontal position, then heating is simplified, but temperature gradient deviation occurs between burner side and opposite side

Engineering Contradiction:
Improveheating configuration simplicityVSAvoidtemperature gradient accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The heating configuration is changed from vertical heating from below to circumferential heating around the tube. The burner is positioned at the downstream end with the flame extending upstream and wrapping around the reaction tube, providing uniform heating that maintains both simplicity and precision.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If a heater is used to heat the reaction tube, then temperature control is precise, but maximum temperature is limited to about 1000°C

Engineering Contradiction:
Improvetemperature control accuracyVSAvoidmaximum temperature
Core Design Contradiction:
Measurement precisionVSTemperature

Solution Approach 1:

The heating method is changed from electrical heating (heater) to combustion heating (burner). This parameter change in the heating mechanism enables temperatures exceeding 1000°C while the circumferential flame configuration maintains temperature uniformity, resolving the temperature limit constraint.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances measurement accuracy by maintaining uniform temperature distribution across the reaction tube's circumference, enabling the evaluation of samples that require high temperature ranges for reaction, and allowing for precise ignition temperature measurements.

Implementation Method 1

a burner part configured to flow a combustible gas along and around the reaction tube from the downstream side to an upstream side of the reaction tube and to maintain a flame surrounding the reaction tube

Methodology Applied
Scientific EffectCombustion: Combustion

Data Source

PatentUS10520456B2Combustion experiment device
Publication Date: 2019.12.31 IHI CORP
  • US10520456B2 patent drawing
  • US10520456B2 patent drawing
  • US10520456B2 patent drawing

AI summary

Provided is a combustion experiment device, which includes a reaction tube into which a sample fluid flows and to which a temperature gradient in which a temperature rises toward a downstream side is imparted, and a burner part that is configured to flow a combustible gas along and around the reaction tube from the downstream side to an upstream side of the reaction tube and to maintain a flame surrounding the reaction tube from the outside in a radial direction of the reaction tube.