Compact Intensified Camera Module Using WFOV Relay Lens

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Solution Overview

Problem

Existing image intensified camera systems are bulky and restrictive due to their length, making them difficult to transport and use effectively, especially in applications requiring compactness and lightweight designs.

Innovation Solution

A compact image intensified camera system is developed with a wide field of view (WFOV) lens assembly positioned between the receiving sensor assembly and the output sensor assembly, utilizing a small WFOV lens as a relay optic to reduce the optical axis length, weight, and size, while maintaining image fidelity through axially symmetric collinear optics and a concave fiber optic output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If two relay lens assemblies are used to interface the image intensifier with the camera, then the image can be transferred between different formats, but the optical train length increases and the assembly becomes unwieldy

Engineering Contradiction:
Improveimage format compatibilityVSAvoidoptical train length
Core Design Contradiction:
Adaptability or versatilityVSLength of moving object

Solution Approach 1:

The patent extracts the unnecessary relay lens assembly from the optical train. By using a camera with a sensor size that directly matches the image intensifier output format, the intermediate relay optics are eliminated, reducing the optical train length while maintaining image format compatibility.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent employs a universal camera platform that can accommodate different image intensifier formats through interchangeable adapters or sensor selections, eliminating the need for dedicated relay optics for each format combination.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the image intensifier is powered through wires from a battery pack, then the intensifier can operate, but the cylindrical tube must be punctured which complicates the design

Engineering Contradiction:
Improveintensifier operationVSAvoidtube penetration requirement
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical wire penetration through the vacuum tube with a wireless power transmission system. This could involve inductive coupling or other wireless energy transfer methods that maintain the vacuum seal integrity while providing power to the image intensifier.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If a flat focal plane is configured at the output of the image intensifier, then the optical design is simplified, but it does not accommodate the concave fiber optic outputs of commercially available image intensifiers

Engineering Contradiction:
Improveoptical design complexityVSAvoidcompatibility with commercial intensifiers
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent incorporates a curved focal plane that matches the concave geometry of commercial image intensifier fiber optic outputs. This curved sensor array or curved focal plane corrector maintains compatibility with existing intensifiers while preserving image quality across the field of view.

Inventive Principle:
Principle #14Spheroidality (Curvature)

4Manufacturing precision

If the original camera objective lens is used, then chromatic aberration is corrected, but the relay lens assembly between the objective lens and image intensifier also requires chromatic aberration correction

Engineering Contradiction:
Improvechromatic aberration correctionVSAvoidrelay lens assembly complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent eliminates the intermediate relay lens assembly entirely by direct coupling the image intensifier output to the camera sensor. This removes the source of additional chromatic aberration while maintaining the optical quality provided by the original camera objective lens.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in a significantly reduced size and weight of the camera system, enabling easier handling and use, with improved field of view and image resolution, and eliminates the need for additional relay lenses, thus simplifying the mechanical design and reducing manufacturing costs.

Implementation Method 1

a wide field of view (WFOV) lens assembly (18) that conveys or relays the visible output image (14) from the receiving sensor assembly (10) to the output sensor assembly (16)

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

the high majority of commercially available image intensifiers have concave fiber optic outputs transmitting the intensified imagery

Methodology Applied
Scientific EffectTotal Internal Reflection: Total Internal Reflection

Implementation Method 3

An image intensifier uses a photocathode to convert the light from an imaged scene into electrons

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 4

The electrons are amplified by a thin disc array of millions of channels known as a micro channel plate (MCP)

Methodology Applied
Scientific EffectSecondary Electron Emission:

Implementation Method 5

The electrons output from the MCP impinge on a phosphor screen

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS9420202B1Compact intensified camera module
Publication Date: 2016.08.16 AVIATION SPECIALTIES UNLTD INC
  • US9420202B1 patent drawing
  • US9420202B1 patent drawing
  • US9420202B1 patent drawing

AI summary

A compact viewing device (M) has a receiving sensor assembly (10) with a display (12) that generates a visible output image (14) and an output sensor assembly (16) that receives and processes the visible output image (14) from the receiving sensor assembly (10) into an electronic image format. A wide field of view (WFOV) lens assembly (18) conveys the visible output image (14) from the receiving sensor assembly (10) to the output sensor assembly (16). The WFOV lens assembly (18) is positioned between the receiving sensor assembly (10) and the output sensor assembly (16), and has a central longitudinal axis (20) through the WFOV lens assembly (18) that is co-linear with both a central optical axis (22) of the receiving sensor assembly (10) and having an centered input sensor (42) which is co-linear with the central longitudinal axis (20).