Compact Robotic Joint With 3-DOF Nested Driveshafts

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Solution Overview

Problem

Existing minimally invasive surgical technologies, such as laparoscopy and robotic systems like the da Vinci Surgical System, are limited by mobility restrictions, visual feedback, and high cost, making them unsuitable for complex surgical procedures.

Innovation Solution

A robotic device with a compact joint design featuring three degrees of freedom, achieved through nested concentric driveshafts and bevel gear sets, allowing for a smaller device profile and enhanced mobility within the body cavity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional robotic systems with multiple degrees of freedom are used, then surgical functionality is improved, but device size and complexity increase

Engineering Contradiction:
Improvesurgical functionalityVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent implements a nested joint design where multiple joint components are positioned concentrically around a central axis. The first joint, second joint, and third joint are arranged in nested configurations, allowing each joint to occupy its own radial space while sharing the same longitudinal envelope. This nesting approach enables three degrees of freedom in a compact form factor, resolving the contradiction between surgical functionality and device size.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of operation

If rigid tools are inserted through access ports, then visual feedback is limited, but procedural simplicity is maintained

Engineering Contradiction:
Improveprocedural simplicityVSAvoidvisual feedback
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The patent employs dynamically articulated robotic arms with multiple degrees of freedom that can be precisely controlled to follow pre-planned trajectories. The real-time control system maintains dynamic stability while the robotic arm moves through the access port, providing continuous visual feedback through integrated cameras and sensors. This dynamic control approach preserves procedural simplicity while eliminating visual feedback limitations.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compact joint design enables improved surgical dexterity and reduced invasiveness, facilitating complex procedures with enhanced visual feedback and cost-effectiveness.

Implementation Method 1

The joint has three degrees of freedom, each degree of freedom corresponding to a rotation of one of the three driveshafts. The bevel gear sets transmit rotational motion between intersecting shafts, converting the rotation of driveshafts into controlled movement of the robotic arm components

Methodology Applied
Scientific EffectGear mechanism: Gear

Data Source

PatentEP4523648B1Robotic device with compact joint design and an additional degree of freedom
Publication Date: 2026.02.25 BOARD OF RGT UNIV OF NEBRASKA
  • EP4523648B1 patent drawingFigure 1A~1B
  • EP4523648B1 patent drawingFigure 2
  • EP4523648B1 patent drawingFigure 3A~3B

AI summary

The embodiments disclosed herein relate to various robotic and/or in vivo medical devices having compact joint configurations and at least three degrees of freedom. Other embodiments relate to various medical device components, including forearms having grasper or cautery end effectors, that can be incorporated into certain robotic and/or in vivo medical devices.