Compact Signal Isolator Layout for High-Frequency Impedance Matching

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Solution Overview

Problem

Conventional signal isolators require a large housing space and fail to achieve satisfactory impedance matching at high frequencies, leading to significant loss of high-frequency signals.

Innovation Solution

The isolator design includes a body with integrated circuit modules and a connecting element, utilizing capacitors and iron cores for signal isolation, along with lightning protection components, all housed in a compact structure that allows for efficient signal processing and grounding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the conventional signal isolator uses separate first and second circuit boards with a partition to achieve signal isolation, then the signal noise isolation effect is improved, but the housing space required increases

Engineering Contradiction:
Improvesignal noise isolation effectVSAvoidhousing space
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent combines the first and second circuit boards into a single integrated circuit board, eliminating the need for a partition structure. The signal isolation function is achieved through circuit design rather than physical separation, thereby reducing housing space while maintaining isolation effectiveness.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent segments the signal processing functions into distinct circuit modules on the same circuit board, allowing for effective signal isolation through circuit architecture rather than requiring physical partitioning of the housing space.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the conventional signal isolator uses wire connections through partition holes to connect circuit boards, then the isolation structure is achieved, but the high-frequency signal loss increases due to poor impedance matching

Engineering Contradiction:
Improveisolation structureVSAvoidhigh-frequency signal loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

By integrating both signal paths onto a single circuit board, the patent eliminates wire connections through partition holes, thereby improving impedance matching and reducing high-frequency signal loss while maintaining isolation functionality through circuit design.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If the conventional signal isolator uses multiple separate components (first circuit board, second circuit board, isolation unit with capacitors and inductors), then the signal isolation function is achieved, but the device complexity increases

Engineering Contradiction:
Improvesignal isolation functionVSAvoidnumber of circuit boards and components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple separate components (first circuit board, second circuit board, and isolation unit) into a single integrated circuit board with unified circuit design, thereby reducing device complexity while maintaining the signal isolation function through integrated circuit architecture.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The compact design achieves effective signal isolation and lightning protection, reducing volume and improving impedance matching for high-frequency signals, while maintaining good reception quality.

Implementation Method 1

The isolation unit 94 has a functional block for signal isolation, the functional block has a plurality of capacitors 941 and a plurality of inductors 942 which enable signal noise to be isolated

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The isolation unit 94 has a functional block for signal isolation, the functional block has a plurality of capacitors 941 and a plurality of inductors 942 which enable signal noise to be isolated

Methodology Applied
Scientific EffectInductance: Inductor

Implementation Method 3

a joint (53) deposited on the insulating bushing (103)... an insulating ring (24) deposited between the first shell (22) and the joint (53)

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS12363848B2Isolator and its electronic subassembly
Publication Date: 2025.07.15 EZCONN
  • US12363848B2 patent drawing
  • US12363848B2 patent drawing
  • US12363848B2 patent drawing

AI summary

Some embodiments of the disclosure provide an isolator which includes a body, a first circuit module, and a second circuit module. In some examples, the first circuit module is arranged at a first connecting port of the body and includes a first integrated circuit board, a first shell surrounding the first integrated circuit board, a first signal processing circuit penetrating through the first integrated circuit board, and a joint sleeved on an insulating bushing. The joint partially surrounds the first signal processing circuit. A first end portion of the first signal processing circuit is electrically connected to a first contact element. The second circuit module is arranged at a second connecting port of the body and includes a second integrated circuit board, a second shell surrounding the second integrated circuit board, and a second signal processing circuit extending along a length direction of the second integrated circuit board.