Compensated Isolated P-Well DENMOS Transistors

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Solution Overview

Problem

Integrated circuits require high voltage transistors, which increase manufacturing costs and can disturb adjacent circuits due to high voltage switching, especially when using conventional drain extended NMOS (DENMOS) transistors that require additional processing steps and thicker gate dielectrics.

Innovation Solution

The formation of an isolated drain extended NMOS (iso-DENMOS) transistor within a core n-well using co-optimized p-well and n-well implants to create a compensated, isolated p-well (ci-p-well) within the core n-well, allowing high voltage switching without additional manufacturing costs or cycle time, and isolating adjacent circuits from voltage disturbances.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional DENMOS transistors are added to support high voltage, then high voltage switching capability is improved, but manufacturing cost and process complexity increase due to additional thicker gate dielectric and photoresist patterns

Engineering Contradiction:
Improvehigh voltage switching capabilityVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the high voltage DENMOS transistor formation with the baseline CMOS process flow by utilizing the existing n-well structure. The deep n-well serves dual purposes: as the substrate for both low voltage NMOS transistors and as the drift region for high voltage DENMOS transistors. This merging eliminates the need for separate high voltage well formation processes and reduces the number of photolithography steps required.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The n-well structure is designed to serve multiple functions simultaneously: it acts as the well for low voltage NMOS transistors, provides the drift region for high voltage DENMOS transistors, and serves as the isolation structure. The gate dielectric thickness is optimized to handle both low voltage operation and high voltage stress, making it a universal solution for both transistor types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If conventional DENMOS transistors are added to support high voltage, then high voltage switching capability is improved, but manufacturing cost increases due to additional thicker gate dielectric and implants

Engineering Contradiction:
Improvehigh voltage switching capabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent merges the high voltage and low voltage transistor formation processes into a single integrated flow. The same n-well implantation and gate dielectric deposition steps serve both low voltage NMOS and high voltage DENMOS transistor formation, eliminating the need for separate processing lines and reducing manufacturing costs.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The baseline CMOS process flow is designed to automatically provide the necessary structures for high voltage DENMOS transistors without requiring additional dedicated steps. The n-well formation and gate dielectric deposition processes self-configure to support both low and high voltage devices, reducing the need for additional manufacturing resources.

Inventive Principle:
Principle #25Self-service

3Reliability

If conventional DENMOS transistors are used for high voltage switching, then high voltage capability is improved, but adjacent circuits are disturbed due to voltage switching effects

Engineering Contradiction:
Improvehigh voltage switching capabilityVSAvoidvoltage disturbance to adjacent circuits
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the high voltage switching function into a dedicated DENMOS transistor structure that is physically isolated from low voltage circuits. The deep n-well acts as an isolation barrier, extracting and containing the high voltage effects within a specific region, preventing them from affecting adjacent low voltage circuits.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The deep n-well serves as an intermediary structure between high voltage and low voltage regions. It provides electrical isolation and acts as a buffer that prevents voltage disturbances from propagating from the high voltage DENMOS transistor to adjacent low voltage circuits, while still allowing the high voltage switching function to operate effectively.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If additional photoresist patterns and implants are added for high voltage wells, then high voltage transistor formation is improved, but manufacturing cycle time increases

Engineering Contradiction:
Improvehigh voltage transistor formationVSAvoidmanufacturing cycle time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent combines multiple process steps into fewer operations. The n-well formation process simultaneously creates the structure needed for both low voltage NMOS and high voltage DENMOS transistors. The gate dielectric deposition and photolithography steps are consolidated to serve both transistor types, reducing the total number of manufacturing cycles required.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The n-well structure is formed in advance during the baseline CMOS process flow, before the final transistor type assignment. This preliminary action allows the same pre-formed structure to be used for both low and high voltage devices, eliminating the need for additional well formation steps later in the process and reducing overall manufacturing cycle time.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8604543B2Compensated isolated p-well DENMOS devices
Publication Date: 2013.12.10 TEXAS INSTRUMENTS INC
  • US8604543B2 patent drawing
  • US8604543B2 patent drawing
  • US8604543B2 patent drawing

AI summary

An integrated circuit with a core PMOS transistor formed in a first n-well and an isolated DENMOS (iso-DENMOS) transistor formed in a second n-well where the depth and doping of the first and second n-wells are the same. A method of forming an integrated circuit with a core PMOS transistor formed in a first n-well and an iso-DENMOS transistor formed in a second n-well where the depth and doping of the first and second n-wells are the same.