Compensation Device for Discharge Currents in Vehicle Charging

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Solution Overview

Problem

Existing compensation devices for discharge currents in vehicle charging systems are inadequate in effectively managing undesired current paths and interference, leading to inefficiencies and potential faults.

Innovation Solution

A compensation device with active conductor terminals, a PE conductor terminal, and a potential generation device, utilizing capacitor arrangements and compensation current generation devices to create a compensation current that counteracts discharge currents, with a control system to manage and measure the current effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If filter capacitors are connected between AC voltage path and PE conductor to suppress interference, then common-mode interference is reduced, but discharge currents flow from outer conductors to PE conductor causing harmful effects

Engineering Contradiction:
Improvecommon-mode interferenceVSAvoiddischarge currents
Core Design Contradiction:
Object-affected harmful factorsVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful discharge currents into beneficial compensation currents by using the same filter capacitors. The compensation device generates compensation currents that flow through the filter capacitors in the opposite direction to the discharge currents, thereby canceling out the harmful effects while maintaining the interference suppression function.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent introduces a compensation device as an intermediary between the AC voltage path and PE conductor. This compensation device includes compensation current generation circuits that produce compensation currents to counteract the discharge currents, acting as a mediator to eliminate the harmful effects without removing the necessary filter capacitors.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If compensation currents are generated to counteract discharge currents, then discharge current compensation is achieved, but additional active components and control systems increase device complexity

Engineering Contradiction:
Improvedischarge current compensationVSAvoidactive components and control system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs the compensation device to perform multiple functions using integrated components. The compensation current generation circuits are incorporated within the existing charger control system, allowing the same control unit to manage both charging operations and discharge current compensation, thereby reducing the need for separate dedicated components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The compensation device utilizes the existing filter capacitors and control system of the charger to generate compensation currents. The control system automatically detects discharge currents and generates appropriate compensation currents without requiring external intervention or additional complex control mechanisms, making the system self-sufficient.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If potential generation device provides different potential at terminal compared to active conductor terminal, then compensation current generation is facilitated, but energy consumption increases

Engineering Contradiction:
Improvecompensation current generationVSAvoidenergy consumption
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The potential generation device operates periodically by synchronizing with the AC voltage cycles. It generates different potentials at specific phases of the AC cycle when discharge currents are present, and returns to normal operation during other phases, thereby reducing overall energy consumption while maintaining compensation effectiveness.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The potential generation device dynamically adjusts its output based on real-time detection of discharge currents. It provides different potentials only when and where needed, rather than maintaining a constant potential difference, thereby optimizing energy consumption while facilitating compensation current generation when required.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces discharge currents, enhances the line filter's performance, and ensures safe operation by passively or actively compensating for discharge currents, even under low voltage conditions, thereby preventing faults and improving the reliability of vehicle charging systems.

Implementation Method 1

The potential generation device has a first capacitor arrangement, and the potential generation device terminal is interconnected with the first active conductor terminal via the first capacitor arrangement

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11355945B2Compensation device for discharge currents
Publication Date: 2022.06.07 DR ING H C F PORSCHE AG
  • US11355945B2 patent drawing
  • US11355945B2 patent drawing
  • US11355945B2 patent drawing

AI summary

A compensation device (20) for compensating for a discharge current has a compensation current generation device (28), a potential generation device (150), active conductor terminals (61, 62, 63, 64) and a PE conductor terminal (65), which active conductor terminals (61, 62, 63, 64) have a first active conductor terminal (61) and a second active conductor terminal (62; 64), which potential generation device (150) is interconnected with the first active conductor terminal (61) and has a potential generation device terminal (155), which potential generation device (150) is designed to provide a potential at the potential generation device terminal (155) which at least temporarily differs from the potential at the first active conductor terminal (61), and which compensation current generation device (28) is designed to effect a compensation current (I_COMP) between the potential generation device terminal (155) and the PE conductor terminal (65).