Composite Electrode Capacitors for High-Voltage Low-Leakage Decoupling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current decoupling capacitors are limited by their inability to operate at higher voltages than 2 V, leading to excessive leakage current and insufficient power delivery efficiency, particularly in high-performance processor applications where increased voltage is necessary to prevent voltage droop and improve power delivery efficiency.

Innovation Solution

The development of thin film capacitors with a transition metal oxide dielectric layer and electrodes featuring a conductive noble metal oxide and a high density metal layer, such as tungsten, which acts as an oxygen barrier to reduce oxygen vacancy defects and leakage current, enabling operation at higher voltages like 3 V or 5 V.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If high relative permittivity dielectric materials are used to increase decoupling capacitance density, then capacitance increases, but leakage current becomes excessive

Engineering Contradiction:
Improvedecoupling capacitance densityVSAvoidleakage current
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The patent employs a composite electrode structure consisting of a noble metal oxide layer (such as iridium oxide or ruthenium oxide) combined with a high density metal layer (such as tungsten, platinum, or palladium). This composite structure leverages the high permittivity characteristics of the noble metal oxide while the high density metal provides low resistance and controls oxygen vacancy formation, thereby achieving high capacitance density with reduced leakage current.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent modifies the electrode material parameters by transitioning from conventional single-metal electrodes to multi-layer composite electrodes with specific material compositions and thickness ratios. By adjusting the parameters of the noble metal oxide layer thickness, high density metal layer thickness, and material composition ratios, the capacitor achieves optimized capacitance density and leakage current characteristics.

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If operational voltage is increased to 3 V or 5 V to improve power delivery efficiency, then power delivery efficiency improves, but conventional capacitors cannot operate at these voltages due to excessive leakage

Engineering Contradiction:
Improvepower delivery efficiencyVSAvoidoperational capability at high voltage
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The composite electrode structure of noble metal oxide and high density metal enables the capacitor to withstand higher operational voltages (3 V or 5 V) while maintaining low leakage current. The noble metal oxide provides high permittivity for efficient energy storage, while the high density metal layer suppresses oxygen vacancy formation and electrical breakdown, ensuring reliability at elevated voltages.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the operational voltage parameter from conventional 1.8 V to higher voltages of 3 V or 5 V by implementing the composite electrode structure. This parameter change is made possible through the enhanced material properties of the noble metal oxide and high density metal combination, which provide superior electrical breakdown strength and voltage tolerance compared to conventional electrode materials.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If standard operational voltage of 1.8 V is used, then capacitor reliability is maintained, but power delivery efficiency is insufficient

Engineering Contradiction:
Improvecapacitor operational stabilityVSAvoidpower delivery efficiency
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent increases the operational voltage parameter from 1.8 V to 3 V or 5 V while maintaining reliability through the composite electrode structure. Power delivery efficiency is improved by approximately 50% or more through this voltage increase, as higher voltage enables more efficient power transfer with reduced current and associated losses.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The noble metal oxide and high density metal composite electrode structure enables the capacitor to operate reliably at higher voltages. The noble metal oxide provides stable electrical properties and high permittivity, while the high density metal ensures low resistance and controlled oxygen vacancy formation, together achieving both reliability and improved power delivery efficiency at 3 V or 5 V operation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These capacitors provide low leakage current and high permittivity, allowing for efficient power delivery at higher voltages, enhancing the performance of power delivery systems in processors and other applications by reducing oxygen vacancy defects and improving electrical performance.

Implementation Method 1

the second layer comprising tungsten... which acts as an oxygen barrier to reduce oxygen vacancy defects

Methodology Applied
Scientific EffectDiffusion barrier: Diffusion Barrier

Implementation Method 2

capacitance scales on the dielectric permittivity... incorporating dielectric materials with the highest possible relative permittivity (k)

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20230402499A1High density metal layers in electrode stacks for transition metal oxide dielectric capacitors
Publication Date: 2023.12.14 INTEL CORP
  • US20230402499A1 patent drawing
  • US20230402499A1 patent drawing
  • US20230402499A1 patent drawing

AI summary

Capacitors for decoupling, power delivery, integrated circuits, related systems, and methods of fabrication are disclosed. Such capacitors include a transition metal oxide dielectric between two electrodes, at least one of which includes a conductive metal oxide layer on the transition metal oxide dielectric and a high density metal layer on the conductive metal oxide.