Multi-gate Transistor with Composite Fin for Leakage Reduction

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Solution Overview

Problem

MOS transistors formed on germanium and III-V compound semiconductors exhibit high drive currents but also suffer from high leakage currents due to low bandgap and high dielectric constants, resulting in low on/off current ratios.

Innovation Solution

A multi-gate transistor design featuring a semiconductor fin with a central fin and sidewall layers of different semiconductor materials, forming a quantum well, with a gate electrode wrapping around the fin and source/drain regions, utilizing high-k dielectric materials and epitaxial growth to reduce leakage currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If MOS transistors are formed on germanium or III-V compound semiconductors to achieve high drive currents, then electron mobility and hole mobility are improved, but leakage currents increase due to low bandgap and high dielectric constants

Engineering Contradiction:
Improvedrive currentVSAvoidleakage current
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The patent employs a composite material structure consisting of a central fin made of high-mobility semiconductor material (germanium or III-V compound) surrounded by sidewall layers of different semiconductor material with higher bandgap. This composite structure allows the central region to provide high carrier mobility for drive current while the sidewall layers provide higher bandgap to suppress band-to-band leakage currents, thus resolving the contradiction between high drive current and low leakage current.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by creating spatial variation in material properties within the fin structure. The central fin region maintains high-mobility material for optimal drive current, while the sidewall regions use materials with higher bandgap specifically to reduce leakage. This localized differentiation of material properties allows each region to optimize for its specific function, resolving the contradiction between speed and harmful leakage effects.

Inventive Principle:
Principle #3Local quality

2Power

If high-k dielectric materials are used in gate dielectrics to improve transistor performance, then drive current capability is enhanced, but leakage currents worsen due to high dielectric constants

Engineering Contradiction:
Improvedrive current capabilityVSAvoidleakage current
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent changes the material composition parameter of the fin structure by introducing a composite structure with different bandgap materials. This parameter change in the semiconductor region (rather than the dielectric) allows the use of high-k dielectric materials to enhance drive current while the modified semiconductor structure compensates for the increased leakage by providing higher bandgap regions that suppress band-to-band tunneling.

Inventive Principle:
Principle #35Parameter changes

3Speed

If germanium is used instead of silicon to form MOS transistors, then electron mobility and hole mobility are greatly improved, but the oxide solubility in water makes gate dielectric formation difficult

Engineering Contradiction:
Improveelectron mobility and hole mobilityVSAvoidgate dielectric formation
Core Design Contradiction:
SpeedVSEase of manufacture

Solution Approach 1:

The patent changes the material parameter by using a composite fin structure where the central high-mobility material (germanium or III-V) is combined with sidewall layers of different semiconductor material. This structural modification allows the device to achieve high mobility while the overall structure enables compatible gate dielectric formation processes, as the sidewall materials can provide surfaces that are more amenable to dielectric deposition and oxidation processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves drive currents, reduces leakage currents, and enhances the on-to-off current ratio, achieving better performance in MOS transistors.

Implementation Method 1

The central fin and the semiconductor layer form a quantum well

Methodology Applied
Scientific EffectQuantum well: Potential Well

Implementation Method 2

utilizing high-k dielectric materials

Methodology Applied
Scientific EffectHigh-k dielectric: Dielectric

Data Source

PatentUS10109748B2High-mobility multiple-gate transistor with improved on-to-off current ratio
Publication Date: 2018.10.23 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US10109748B2 patent drawing
  • US10109748B2 patent drawing
  • US10109748B2 patent drawing

AI summary

A multi-gate transistor includes a semiconductor fin over a substrate. The semiconductor fin includes a central fin formed of a first semiconductor material; and a semiconductor layer having a first portion and a second portion on opposite sidewalls of the central fin. The semiconductor layer includes a second semiconductor material different from the first semiconductor material. The multi-gate transistor further includes a gate electrode wrapping around sidewalls of the semiconductor fin; and a source region and a drain region on opposite ends of the semiconductor fin. Each of the central fin and the semiconductor layer extends from the source region to the drain region.