Concave Pixel LED Layout for Uniform Display Light Emission

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Solution Overview

Problem

Display apparatuses using LEDs as point sources of light often suffer from low display quality due to visibility differences between regions near and far from the LED, leading to uneven light emission.

Innovation Solution

The display apparatus incorporates a substrate with an LED positioned above it, a pixel-defining layer with a concave portion to house the LED, a light guider to direct light emitted from the LED, and a light blocker to cover the LED, along with scattered particles and reflection patterns to enhance light distribution and uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If an LED is used as a point source of light in a display apparatus, then the device structure is simple, but the display quality is poor due to visibility differences between regions near and far from the LED

Engineering Contradiction:
Improvedevice structureVSAvoiddisplay quality
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent divides the light emission area into multiple segments by positioning multiple LEDs at different locations within the pixel-defining layer. Each LED serves as an independent light source, and their combined emission creates a more uniform overall illumination across the display region, resolving the visibility difference problem while maintaining structural simplicity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by positioning LEDs at specific locations within the pixel-defining layer rather than using a single centralized source. Each LED is strategically placed to illuminate specific regions, creating locally optimized light distribution that collectively achieves uniform overall illumination and improved display quality

Inventive Principle:
Principle #3Local quality

2Device complexity

If the LED is positioned at the center of the pixel-defining layer, then the device structure is simple, but light distribution becomes uneven causing visibility differences

Engineering Contradiction:
ImproveLED positioning structureVSAvoidlight distribution uniformity
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The patent employs asymmetry by deliberately positioning LEDs at non-central, asymmetric locations within the pixel-defining layer. This asymmetric arrangement optimizes light distribution across different regions of the display, preventing the visibility differences that would occur with centralized symmetric positioning while maintaining structural simplicity

Inventive Principle:
Principle #4Asymmetry

3Device complexity

If the LED is exposed at the top surface, then the device structure is simple, but the LED appears as a point source reducing display quality

Engineering Contradiction:
Improvedevice structureVSAvoidlight source visibility
Core Design Contradiction:
Device complexityVSIllumination intensity

Solution Approach 1:

The patent applies the nesting principle by placing the LED within a concave portion of the pixel-defining layer rather than exposing it at the top surface. The LED is nested inside the pixel-defining structure, which conceals the point source appearance while allowing light to emit uniformly through the pixel-defining layer, thereby improving display quality without significantly complicating the device structure

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents the LED from appearing as a point source of light, ensuring uniform light emission and improved display quality by guiding and scattering light to reduce luminance variations across the display region.

Implementation Method 1

a light guider disposed in the space and between the LED and the pixel-defining layer, and guiding light emitted from the LED to a region adjacent to the second inner side surface of the concave portion

Methodology Applied
Scientific EffectLight guidance: Refraction

Implementation Method 2

a plurality of scattered particles may be distributed in the light guider

Methodology Applied
Scientific EffectLight scattering: Scattering

Implementation Method 3

reflection patterns may be disposed in a bottom portion of the concave portion

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 4

a light blocker disposed above the pixel-defining layer to cover a top surface of the LED

Methodology Applied
Scientific EffectLight blocking: Absorption (EM radiation)

Data Source

PatentUS11764193B2Display apparatus including light-emitting diode in concave portion of pixel-defining layer
Publication Date: 2023.09.19 SAMSUNG DISPLAY CO LTD
  • US11764193B2 patent drawing
  • US11764193B2 patent drawing
  • US11764193B2 patent drawing

AI summary

A display apparatus includes: a substrate; a light-emitting diode (“LED”) disposed above the substrate; a pixel-defining layer disposed above the substrate and including a concave portion which defines a space in which the LED is disposed; a light guider disposed in the space and between the LED and a first inner side surface of the concave portion; and a light blocker disposed above the pixel-defining layer to cover a top portion of the LED. The LED is disposed a second inner side surface of the concave portion, which is opposite to the first inner side surface, and spaced apart from a center of the concave portion, and the light guider guides light emitted from the LED to a region adjacent to the second inner side surface of the concave portion.