Concealed-Blade Cutting Balloon Catheter for Tortuous Vessels

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Solution Overview

Problem

Conventional cutting balloon catheters struggle with poor passage through tortuous and angulated blood vessels, risking damage to normal vessels due to exposed blades and inflexible design.

Innovation Solution

A cutting balloon catheter with concealed blades, featuring a collapsible balloon, inner and outer tubes, and a cutting assembly with support rings and flexible members, allowing radial elastic deformation and sliding, packaged within a protective bag to minimize vessel damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If blades are arranged axially on the outer peripheral surface of the balloon with a blade base bonded to the balloon by glue, then the cutting function is achieved, but the diameter of the collapsed balloon becomes large, resulting in poor passing ability through tortuous blood vessels

Engineering Contradiction:
Improvecutting functionVSAvoidpassing ability
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The blade base is extracted from the collapsed state and stored inside the protective bag, while blades are arranged on the outer peripheral surface of the balloon. When the balloon expands, blades extend outward to perform cutting, while in collapsed state they are contained within the protective bag, reducing the diameter and improving passing ability through tortuous blood vessels.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The blade base is nested inside the protective bag, and blades are arranged on the outer peripheral surface of the balloon. The protective bag acts as a container that holds the blade base and allows blades to be stored in a compact form, enabling the catheter to pass through tortuous blood vessels while maintaining cutting functionality when deployed.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If stainless steel blades with large hardness are fixed on the balloon by glue, then cutting effectiveness is improved, but the catheter cannot withstand bending, increasing the risk of damage to normal blood vessels during pushing

Engineering Contradiction:
Improvecutting effectivenessVSAvoidsafety
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The blade base material is changed from rigid stainless steel to a flexible material that can withstand bending. This parameter change allows the catheter to be pushed through tortuous blood vessels without causing damage to normal blood vessels, while still maintaining cutting effectiveness when the blades are deployed at the lesion site.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The blade base is made of a flexible material that combines cutting functionality with bendability. This composite structure allows the catheter to navigate tortuous blood vessels safely while maintaining the ability to perform effective cutting when deployed, resolving the contradiction between hardness for cutting and flexibility for safety.

Inventive Principle:
Principle #40Composite materials

3Ease of manufacture

If multiple short blades are arranged at intervals and supported by a blade base, then cutting function is achieved, but the catheter cannot pass through tortuous blood vessels or angulated lesions with angles greater than 45 degrees

Engineering Contradiction:
Improvecutting functionVSAvoidadaptability to tortuous vessels
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The blade base is designed to be dynamic and flexible, allowing it to bend and adapt to the shape of tortuous blood vessels. This dynamic structure enables the catheter to pass through vessels with angles greater than 45 degrees and navigate complex vascular anatomy while maintaining cutting functionality at the lesion site.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The flexibility parameter of the blade base is increased by using flexible materials that can withstand bending. This parameter change enables the catheter to adapt to tortuous blood vessels and angulated lesions, expanding its versatility to treat a wider range of vascular anatomy while maintaining effective cutting capability.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances passage through complex vessels, reduces risk of damage, and enables effective cutting at varied angles while avoiding complications like perforation and restenosis.

Implementation Method 1

a plurality of first support rings sleeved on the outer tube and a blade group arranged on each of the first support rings, wherein the plurality of the first support rings are arranged along an axial direction of the inner tube and capable of generating radial elastic deformation and sliding freely

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

a protective bag, having a distal end connected with the proximal end of the tip and a proximal end connected with the push-pull tube, and configured to encapsulate the balloon and the cutting assembly

Methodology Applied
Scientific EffectPhysical containment: Physical Containment

Implementation Method 3

when the cutting assembly is pushed to the balloon by the push-pull tube, after the balloon is expanded, the blade group cuts a section of the protective bag opposite to the balloon so as to expose the blade group

Methodology Applied
Scientific EffectMechanical cutting: Fracture Mechanics

Data Source

PatentUS12402907B2Cutting balloon catheter with concealed blades
Publication Date: 2025.09.02 BROSMED MEDICAL CO LTD
  • US12402907B2 patent drawing
  • US12402907B2 patent drawing
  • US12402907B2 patent drawing

AI summary

A cutting balloon catheter with concealed blades is provided. A pressure channel communicated with the balloon is formed by a gap between the outer tube and the inner tube. The cutting assembly includes first support rings sleeved on the outer tube and a blade group, the first support rings are capable of generating radial elastic deformation and sliding freely. The push-pull tube is sleeved on the outer tube, and the protective bag is configured to encapsulate the balloon and the cutting assembly. When the cutting assembly is pushed to the balloon, after the balloon is expanded, the blade group cuts a section of the protective bag opposite to the balloon to expose the blade group. The catheter can pass through the complex and tortuous blood vessels to reach the lesion site, and realize effective cutting while reducing the damage to the blood vessels.