Conducting Poly(Pyrazoles) as Low-Cost Electron Acceptors for Solar Cells

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Solution Overview

Problem

Current solar cell technologies, particularly silicon-based and polymer-based cells, face challenges in efficiency and cost-effectiveness, with silicon-based cells being expensive to manufacture and polymer-based cells having low efficiencies and high synthesis costs.

Innovation Solution

The development of electrically conducting poly(pyrazoles) that can be used as n-dopable or p-dopable electron acceptors in photovoltaic cells, utilizing a monomer activation procedure and low-cost starting materials to enhance electron transport rates and reduce synthesis costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If silicon-based solar cells are used, then efficiency is improved, but manufacturing cost increases

Engineering Contradiction:
ImproveefficiencyVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent replaces expensive silicon-based materials with inexpensive polymer materials that can be synthesized at low cost. The poly(pyrazole) polymers are designed to be cost-effective alternatives to traditional silicon, achieving acceptable performance at a fraction of the material cost, embodying the principle of using cheap materials to replace expensive ones.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent modifies the chemical structure and electronic properties of polymer materials through systematic variation of monomer units and doping levels. By changing parameters such as polymer composition, molecular weight, and dopant concentration, the material achieves optimized electrical conductivity and charge transport properties that compete with silicon while maintaining low cost.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If polymer-based solar cells are used, then manufacturing cost is reduced, but efficiency decreases

Engineering Contradiction:
Improvemanufacturing costVSAvoidefficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent creates composite material systems combining poly(pyrazole) polymers with specific dopants and blend components. These composite structures integrate multiple functional elements - the polymer backbone for charge transport, dopants for conductivity enhancement, and blend additives for morphology control - achieving high efficiency that overcomes the typical limitations of simple polymer materials.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent systematically optimizes multiple parameters including polymer molecular weight, dopant type and concentration, processing conditions, and blend ratios to maximize efficiency. Through parameter optimization, the polymer-based cells achieve competitive performance with carefully tuned electrical conductivity, charge mobility, and optical absorption properties.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If complex polymer synthesis procedures are used, then performance is improved, but synthesis cost increases

Engineering Contradiction:
ImproveperformanceVSAvoidsynthesis cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent divides the synthesis process into modular stages: monomer synthesis, polymerization, and doping. Each stage can be independently optimized and scaled. The monomer units are designed with simple structures that can be synthesized through straightforward reactions, and the polymerization uses common catalysts and conditions, reducing overall synthesis complexity and cost while maintaining performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs inexpensive starting materials and common chemical reagents throughout the synthesis pathway. The monomers are derived from readily available precursors, the polymerization uses standard catalysts, and the doping employs simple molecular dopants. This approach eliminates the need for expensive specialized materials while achieving high-performance polymers through cost-effective synthesis routes.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of poly(pyrazoles) in solar cells leads to increased efficiency, with photocurrents up to 5.1 times higher than comparable cells made with commercially available polymers, and significantly lower synthesis costs, making the technology more viable for renewable energy applications.

Implementation Method 1

a monomer activation procedure involving base-mediated conversion of the protonated pyrazole ring nitrogen to amine salt

Methodology Applied
Scientific EffectBase-mediated conversion: Chemical Bonding

Implementation Method 2

The high electron transport rates of the polypyrazoles

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 3

using these types of heteroatom-rich, electron-deficient oligomers or polymers as n-dopable or p-dopable electron acceptors in photovoltaic cells

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS12291639B2Electrically conducting poly(pyrazoles)
Publication Date: 2025.05.06 THE GOVERNMENT OF THE UNITED STATES OF AMERICA AS REPRESENTED BY THE SECRETARY DEPARTMENT OF HEALTH & HUMAN SERVICES
  • US12291639B2 patent drawing
  • US12291639B2 patent drawing
  • US12291639B2 patent drawing

AI summary

This disclosure concerns electrically conducting poly(pyrazoles). The concept of oligomerizing and polymerizing substituted aminopyrazole derivatives combined with a monomer activation procedure involving base-mediated conversion of the protonated pyrazole ring nitrogen to amine salt was developed. This disclosure concerns the specific chemistries needed for the synthesis of a pyrazole monomer used in the polymer synthesis. The procedure used for blending the novel polypyrazoles with other compounds needed for construction of solar cells for testing was developed. This disclosure concerns the concept of using these types of heteroatom-rich, electron-deficient oligomers or polymers as n-dopable or p-dopable electron acceptors in photovoltaic cells. This disclosure concerns synthesizing the starting monomer compounds and polypyrazoles.