Conductive Support Members for Circuit Board Stability

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Solution Overview

Problem

Existing devices with circuit boards often have durability and assembly complexity issues due to inadequate protection and mounting mechanisms, which can lead to instability and increased assembly time.

Innovation Solution

A device comprising a plastic case with conductive support members that securely fix and protect the circuit board, using a combination of fastening bolts and guide ribs to ensure proper alignment and stability, while also providing electrical connectivity to a ground line.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional mounting mechanisms are used to fix the circuit board, then the assembly process is simple, but the durability and stability of the circuit board are insufficient

Engineering Contradiction:
ImprovedurabilityVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The support members are made of conductive material that provides both mechanical support and electrical connection functions, combining structural and electrical properties into a single component that enhances durability while maintaining assembly simplicity

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The conductive support members serve multiple functions simultaneously: they provide mechanical support for the circuit board, establish electrical connections to ground lines, and offer electromagnetic shielding. This multi-functionality improves reliability without significantly increasing assembly complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If inadequate protection mechanisms are used for the circuit board, then the device structure is simple, but the protection and stability of the circuit board are insufficient

Engineering Contradiction:
ImprovestabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The conductive support members act as intermediary components between the circuit board and the housing, providing both mechanical support and electrical connection. This intermediary structure enhances stability while keeping the overall device structure relatively simple

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The conductive support members combine mechanical support functionality with electrical conductivity, creating a composite solution that provides both structural stability and electrical protection without requiring separate components for each function

Inventive Principle:
Principle #40Composite materials

3Reliability

If multiple separate components are used for support and electrical connection, then the electrical connectivity is ensured, but the assembly time is increased

Engineering Contradiction:
Improveelectrical connectivityVSAvoidassembly time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The conductive support members perform both mechanical support and electrical connection functions in a single component, eliminating the need for separate support structures and electrical connectors. This reduces the number of assembly steps and decreases assembly time while ensuring reliable electrical connectivity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the support function and electrical connection function into a single integrated conductive support member, combining multiple components into one that reduces assembly complexity and time while maintaining electrical connectivity reliability

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10187993B2Device having circuit board
Publication Date: 2019.01.22 SAMSUNG SDI CO LTD
  • US10187993B2 patent drawing
  • US10187993B2 patent drawing
  • US10187993B2 patent drawing

AI summary

A device includes a circuit board, a plastic case accommodating the circuit board therein, the plastic case protecting the circuit board, and a plurality of conductive support members supporting the circuit board such that the circuit board is fixed to the plastic case. In the device, the conductive support members are fixed to the circuit board inside the plastic case, and extend to the outside of the plastic case to be fixed to the plastic case.