Conjugated Polymers for OPV Solubility and Efficiency

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Solution Overview

Problem

Conjugated polymers used in organic photovoltaic devices face limitations such as limited solubility in organic solvents, low power conversion efficiency, and challenging synthesis methods, which hinder their suitability for mass production and device performance.

Innovation Solution

Development of conjugated polymers containing 4,8-dioxycarbonylalkyl-benzo[1,2-b:4,5-b′]dithiophene repeating units or their thioester derivatives, which enhance solubility, charge carrier mobility, and synthesis ease, enabling improved light harvesting and device efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conjugated polymers are designed with narrow band gap to absorb maximum solar spectrum, then light harvesting efficiency is improved, but solubility in organic solvents deteriorates

Engineering Contradiction:
Improvelight harvesting efficiencyVSAvoidsolubility in organic solvents
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent applies local quality by introducing specific side chain structures (ester groups, alkoxy chains) at particular positions of the polymer backbone. These localized modifications at the molecular level improve solubility without compromising the overall conjugated structure needed for light harvesting, thus resolving the contradiction between narrow band gap requirement and solvent solubility.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates composite polymer structures combining electron-donating units (like BDT) with electron-accepting units and solubilizing side chains. This composite approach at the molecular level allows the polymer to simultaneously achieve narrow band gap for efficient light absorption and adequate solubility for solution processing.

Inventive Principle:
Principle #40Composite materials

2Use of energy by moving object

If conjugated polymers are designed for high power conversion efficiency, then energy conversion is improved, but charge carrier mobility deteriorates

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidcharge carrier mobility
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent employs parameter changes by systematically varying the chemical structure of donor and acceptor units, their ratios, and side chain configurations to optimize both power conversion efficiency and charge carrier mobility. By adjusting these molecular parameters, the patent achieves a balance between energy conversion performance and charge transport properties.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The polymers exhibit high solubility, charge carrier mobility, and oxidative stability, facilitating high power conversion efficiency in organic photovoltaic devices and are suitable for large-scale production using solution processing methods.

Implementation Method 1

conjugated polymers have found use in OPVs as they allow devices to be manufactured by solution-processing techniques

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS9590178B2Conjugated polymers
Publication Date: 2017.03.07 RAYNERGY TEK INC
  • US9590178B2 patent drawing
  • US9590178B2 patent drawing
  • US9590178B2 patent drawing

AI summary

The invention relates to novel polymers containing one or more 4,8-dioxycarbonylalkyl-benzo[1,2-b:4,5-b′]dithiophene repeating units or their thioester derivatives, methods for their preparation and monomers used therein, blends, mixtures and formulations containing them, the use of the polymers, blends, mixtures and formulations as semiconductor in organic electronic (OE) devices, especially in organic photovoltaic (OPV) devices, and to OE and OPV devices comprising these polymers, blends, mixtures or formulations.