Connector Structure with Capacitance Device for Surge Protection

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Solution Overview

Problem

Conventional power connectors lack surge protection, leading to potential device malfunction or damage due to switching surges, especially in circuits without built-in protection modules.

Innovation Solution

A connector structure incorporating a capacitance device with capacitors connected to metal terminals, which absorbs and filters surges when power is transmitted between devices, preventing damage and extending device lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional power connectors are used to transmit power between devices, then power transmission is achieved, but surge occurs causing device malfunction or damage

Engineering Contradiction:
Improvedevice safetyVSAvoidsurge
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

A capacitance device is introduced as an intermediary component between the power source and the load. The capacitance device includes capacitors that are electrically connected in parallel with the power transmission path, serving as a mediator to absorb and filter surge while allowing normal power transmission to pass through.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful surge energy is converted into a beneficial filtering action. The capacitors in the capacitance device absorb the surge energy during voltage spikes and release it during normal operation, effectively converting the harmful surge into a stabilizing effect that protects the connected devices.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If circuit protecting modules are added to prevent surge damage, then device protection is improved, but device complexity and cost increase

Engineering Contradiction:
Improvesurge protectionVSAvoidcircuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The surge protection function is merged with the power transmission path by integrating the capacitance device directly into the connector structure. The capacitors are electrically connected in parallel with the power transmission conductors, combining the power delivery path and the protection path into a unified structure that provides both functions simultaneously.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The capacitance device performs multiple functions: it filters surge during voltage spikes, stabilizes voltage during normal operation, and provides energy storage capability. This multi-functional component replaces the need for separate circuit protecting modules, simplifying the overall circuit structure while providing comprehensive protection.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The connector structure effectively filters surges, preventing device malfunction and extending the life of connected equipment by stabilizing power transmission, with capacitors absorbing and eliminating surge interference.

Implementation Method 1

a capacitance device includes at least one capacitor electrically connected to the first connector and the second connector respectively through the plurality of first metal terminals and the plurality of second metal terminals

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10497515B2Connector structure
Publication Date: 2019.12.03 COOLER MASTER TECH
  • US10497515B2 patent drawing
  • US10497515B2 patent drawing
  • US10497515B2 patent drawing

AI summary

A connector structure includes a first connector, a second connector and a capacitance device. The first connector has a first end and a second end opposite to the first end. A plurality of first metal terminals extends in a first direction at the first end. The second end is configured to be detachably connected to a first external device. The second connector has a third end and a fourth end opposite to the third end. A plurality of second metal terminals extends in a second direction at the third end. The second direction is not parallel to the first direction. The fourth end is configured to be detachably connected to a second external device. The capacitance device includes capacitors coupled to the first connector and the second connector respectively through the first metal terminals and the second metal terminals.