High-Voltage Connector Pre-Lock via Elastic Finger-Touch Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

High-voltage connectors lack a pre-lock structure while maintaining finger-touch prevention, leading to potential safety issues and inefficient fitting processes.

Innovation Solution

Integration of a finger-touch prevention portion with a recess in the male terminal and an opening in the female terminal, where the opening is enlarged to generate a biasing force during connector fitting, allowing for a pre-lock structure without increasing the connector size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pre-lock structure is provided separately in the male connector and female connector, then the pre-lock function is achieved, but the connector size increases

Engineering Contradiction:
Improvepre-lock functionVSAvoidconnector size
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent combines the finger-touch prevention portion and the pre-lock structure into a single integrated component. The opening of the finger-touch prevention portion serves dual purposes: preventing finger contact with terminals and providing the pre-lock mechanism through interaction with the recess in the male terminal. This merging eliminates the need for separate pre-lock structures, achieving the pre-lock function without increasing connector size.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The finger-touch prevention portion is designed to perform multiple functions simultaneously. It not only prevents operator fingers from touching the terminals but also provides the pre-lock function through its opening structure that interacts with the male terminal's recess. This multi-functionality allows a single component to replace what would traditionally require separate dedicated structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the opening of the finger-touch prevention portion is fitted into the recess of the male terminal, then a pre-lock structure is formed, but the connector fitting process becomes more complex

Engineering Contradiction:
Improvepre-lock structureVSAvoidconnector fitting process
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The recess is pre-formed in the male terminal at a position before the male terminal contacts the female terminal. This preliminary structure allows the opening of the finger-touch prevention portion to naturally engage with it during the connector fitting process, automatically creating the pre-lock condition before final terminal contact. The preliminary action is built into the geometry of the components themselves.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The connector components are designed to automatically perform the pre-lock function through their own geometric features without requiring external locking mechanisms or additional操作步骤. The opening and recess structures self-engage during insertion, and the elastic member's biasing force automatically maintains the pre-lock condition, eliminating the need for separate locking operations.

Inventive Principle:
Principle #25Self-service

3Reliability

If a lock structure different from the normal connector fitting lock structure is provided, then the pre-lock specification is satisfied, but the device complexity increases

Engineering Contradiction:
Improvepre-lock specificationVSAvoidlock structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the pre-lock structure with the existing finger-touch prevention portion, eliminating the need for a completely separate lock structure. The opening of the finger-touch prevention portion serves as both the safety feature and the pre-lock mechanism, working in conjunction with the recess in the male terminal to satisfy pre-lock specifications without adding structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables physical load application before terminal contact, providing both finger-touch prevention and pre-lock functionality without size increments, enhancing safety and workability.

Implementation Method 1

the finger-touch prevention portion includes an elastic member in which the opening is formed

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS10819059B2Connector
Publication Date: 2020.10.27 YAZAKI CORP
  • US10819059B2 patent drawing
  • US10819059B2 patent drawing
  • US10819059B2 patent drawing

AI summary

A connector including a female connector and a male connector is provided. The female connector has a female terminal, a female terminal accommodation portion, and a female-side finger-touch prevention portion. The female-side finger-touch prevention portion is arranged in an entrance of the female terminal accommodation portion, and is configured to generate a force for biasing toward a center of the opening in a state where the opening is enlarged in diameter with insertion of the male terminal. The male connector has a male terminal including a recess in an intermediate portion of an electrical contact portion. The recess of the male terminal is formed in a portion where the opening of the female-side finger-touch prevention portion can be fitted into the recess at a position before the male terminal contacts the female terminal and where the opening can be remove from the recess at a position after the male terminal contacts the female terminal.