High-Voltage Connector Pre-Lock via Elastic Finger-Touch Prevention
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Solution Overview
Problem
High-voltage connectors lack a pre-lock structure while maintaining finger-touch prevention, leading to potential safety issues and inefficient fitting processes.
Innovation Solution
Integration of a finger-touch prevention portion with a recess in the male terminal and an opening in the female terminal, where the opening is enlarged to generate a biasing force during connector fitting, allowing for a pre-lock structure without increasing the connector size.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a pre-lock structure is provided separately in the male connector and female connector, then the pre-lock function is achieved, but the connector size increases
Solution Approach 1:
The patent combines the finger-touch prevention portion and the pre-lock structure into a single integrated component. The opening of the finger-touch prevention portion serves dual purposes: preventing finger contact with terminals and providing the pre-lock mechanism through interaction with the recess in the male terminal. This merging eliminates the need for separate pre-lock structures, achieving the pre-lock function without increasing connector size.
Solution Approach 2:
The finger-touch prevention portion is designed to perform multiple functions simultaneously. It not only prevents operator fingers from touching the terminals but also provides the pre-lock function through its opening structure that interacts with the male terminal's recess. This multi-functionality allows a single component to replace what would traditionally require separate dedicated structures.
2Reliability
If the opening of the finger-touch prevention portion is fitted into the recess of the male terminal, then a pre-lock structure is formed, but the connector fitting process becomes more complex
Solution Approach 1:
The recess is pre-formed in the male terminal at a position before the male terminal contacts the female terminal. This preliminary structure allows the opening of the finger-touch prevention portion to naturally engage with it during the connector fitting process, automatically creating the pre-lock condition before final terminal contact. The preliminary action is built into the geometry of the components themselves.
Solution Approach 2:
The connector components are designed to automatically perform the pre-lock function through their own geometric features without requiring external locking mechanisms or additional操作步骤. The opening and recess structures self-engage during insertion, and the elastic member's biasing force automatically maintains the pre-lock condition, eliminating the need for separate locking operations.
3Reliability
If a lock structure different from the normal connector fitting lock structure is provided, then the pre-lock specification is satisfied, but the device complexity increases
Solution Approach 1:
The patent merges the pre-lock structure with the existing finger-touch prevention portion, eliminating the need for a completely separate lock structure. The opening of the finger-touch prevention portion serves as both the safety feature and the pre-lock mechanism, working in conjunction with the recess in the male terminal to satisfy pre-lock specifications without adding structural complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables physical load application before terminal contact, providing both finger-touch prevention and pre-lock functionality without size increments, enhancing safety and workability.
Implementation Method 1
the finger-touch prevention portion includes an elastic member in which the opening is formed
Data Source
AI summary
A connector including a female connector and a male connector is provided. The female connector has a female terminal, a female terminal accommodation portion, and a female-side finger-touch prevention portion. The female-side finger-touch prevention portion is arranged in an entrance of the female terminal accommodation portion, and is configured to generate a force for biasing toward a center of the opening in a state where the opening is enlarged in diameter with insertion of the male terminal. The male connector has a male terminal including a recess in an intermediate portion of an electrical contact portion. The recess of the male terminal is formed in a portion where the opening of the female-side finger-touch prevention portion can be fitted into the recess at a position before the male terminal contacts the female terminal and where the opening can be remove from the recess at a position after the male terminal contacts the female terminal.


