Construction Vehicle Slip Reduction via Variable Engine Speed Control

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Solution Overview

Problem

Construction vehicles experience excessive slipping on low-friction surfaces due to the peak traction force occurring at low vehicle velocities, leading to instability during operations on soft roads and snowy conditions.

Innovation Solution

Implementing a control unit that reduces the maximum engine rotation speed as vehicle velocity decreases, mimicking the vehicle velocity-traction force property of a torque converter, which maximizes traction force at zero velocity, thereby preventing slipping on low-friction surfaces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the construction vehicle uses a hydraulic pump driven by an engine and a traveling hydraulic motor to achieve vehicle velocity and traction force control, then the vehicle velocity-traction force property allows peak traction force at low velocity, but this causes excessive slipping on low-friction surfaces such as soft roads and snowy conditions

Engineering Contradiction:
Improvetraction forceVSAvoidslip resistance
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent applies dynamics by making the engine's maximum rotation speed variable rather than fixed. The control unit dynamically adjusts the maximum rotation speed of the engine based on the vehicle's current velocity, creating a velocity-dependent speed limit that mimics torque converter behavior. This dynamic adjustment allows the system to optimize traction force distribution across different velocity ranges, preventing peak traction force from occurring at low velocities where slipping is problematic.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of engine maximum rotation speed as a function of vehicle velocity. By establishing a relationship where the maximum rotation speed decreases as vehicle velocity decreases (in the low-velocity range), the system transforms the vehicle velocity-traction force property to approximate that of a torque converter. This parameter change shifts the peak traction force to occur at higher velocities, reducing slipping on low-friction surfaces.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the maximum rotation speed of the engine is reduced as vehicle velocity decreases in the low-velocity range, then the vehicle velocity-traction force property is approximated to that of a torque converter vehicle with peak traction force at zero velocity, but this requires additional control mechanisms

Engineering Contradiction:
Improveslip resistanceVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit performs multiple functions: it controls vehicle velocity, controls traction force, and now also controls the maximum rotation speed of the engine based on vehicle velocity. By making the control unit multi-functional and integrating the slip reduction control logic into the existing control architecture, the patent avoids adding separate dedicated hardware systems while achieving the desired torque converter-like behavior.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements feedback by having the control unit continuously monitor vehicle velocity and use this information to adjust the maximum rotation speed of the engine. The vehicle velocity detection unit provides real-time velocity data to the control unit, which then dynamically sets appropriate speed limits. This closed-loop feedback mechanism enables the system to automatically adapt to changing operating conditions and maintain optimal traction characteristics without requiring complex open-loop control systems.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS7974756B2Construction vehicle
Publication Date: 2011.07.05 KOMATSU LTD
  • US7974756B2 patent drawing
  • US7974756B2 patent drawing
  • US7974756B2 patent drawing

AI summary

A construction vehicle includes an engine, a hydraulic pump configured to be driven by the engine, a traveling hydraulic motor configured to be driven by pressured oil discharged by the hydraulic pump, a traveling wheel configured to be driven by driving force of the traveling hydraulic motor, and a control unit configured to control a vehicle velocity and a traction force by controlling rotation speed of the engine, capacity of the hydraulic pump, and capacity of the traveling hydraulic motor. In addition, the control unit is further configured to perform slip reduction control for reducing the maximum rotation speed of the engine as the vehicle velocity becomes slow in a low-velocity range in which the vehicle velocity is less than or equal to a predetermined velocity.